Ok, i have a possible solution for you.
I have done this on my bike. I have the Cobras 6x with baffles. The same basic principle should apply.
1-Take out the baffle.
2-Use 2 stainless steel scouring pads. (got mine from the dollar store) They are
wound up in a coil.
3-Stretch two pads over each baffle (for the Cobra baffles).
4-Use some .032 or .040 wire (or some type of wire) and wrap it around the pads.
This will help compress the pads as to not be so puffy when reinstalling back
into the pipe. (learned from school of hard knocks)
5-Reinstall baffle. (If I did again, I would use some type of oil or lube in the
pipe to help get them in again. It will burn off.)
6-Take it out for a ride.
If not quiet enough for her, go another step.
7-Take the baffle to an automotive store and buy freeze plugs that will fit over
the end of the baffle exhaust port.
8-Drill a 3/4 hole (same size as the orignal piggy) and then attach it with a
bolt, weld it or however.
Note: With the 3/4 inch hole, I know that I have not exceeded the stock mfg back
pressure. I did try a 1/2 inch hole, loss in pwr. 5/8 may be doable, didn't
try that size.
The volume at 50mph is now the volume at 75ish. Needless to say that the orignal
sound level at 75 was just way too loud. If the sound at 50 mph (after you wrap the baffles) is acceptable, then I would consider this mod vs the expense of buying stock exhaust. It was
worth it for me.
Another thing would be to wrap the outside of the pads with some exhaust
material. It would probably knock down the bouncing sound waves around the
baffles even more. I believe the scouring pads would also help the material to
last longer. If I pull mine again, I will do this also.
Hope this helps,
Cheers
