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rebuilt tensioner update

Started by Brian, Sun 30, Dec 2012, 06:30:30

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Brian

I had rebuilt this unit and needed to give it a try. So one rainy Saturday I installed it. I now have over 1,000 miles on it with no issues. Good luck rebuilding your old tensioners.

97Valk_CT_Euless

Nice work! The more I read on the subject the more I wish I'd done this instead of new oem's. The oem pulleys stamped diameter doesn't seem nearly as belt-friendly as this looks. Now for life the replacement cost is $20, or less.  Not to mention being able to pick one up in a hurry at a local parts house if you get in trouble.  I plan on owning more Valk's, but I don't plan on ordering any more tensioners from Honda! I'll be rebuilding mine next payday, just as a little rebellion against mother Honda!!!

RickMXZ

Details please, that looks great. I know the posting says update but I didn't see the original.


RP#62

Quote from: Brian on Sun 30, Dec 2012, 06:30:30
I had rebuilt this unit and needed to give it a try. So one rainy Saturday I installed it. I now have over 1,000 miles on it with no issues. Good luck rebuilding your old tensioners.



What's the best method for getting the stock one apart?

-RP
 

97Valk_CT_Euless

I found this link doing a search on gl1500 tensioner. The guy did a great write up, though he went a bit overboard. Took ALL the fun out of it. He did a heckuva lotta research.

http://www.sdb-e.com/TENSIONER/TENSIONER-REBUILD-JCS.pdf

Westsider

Excellent write up, post's , looked up on HDL , $70.68 for that little spinner.. :cooldude:
we'll be there when we get there -   Valkless,, on lookout....

Brian

Quote from: 97Valk_CT_Euless on Sun 30, Dec 2012, 10:38:39
I found this link doing a search on gl1500 tensioner. The guy did a great write up, though he went a bit overboard. Took ALL the fun out of it. He did a heckuva lotta research.

http://www.sdb-e.com/TENSIONER/TENSIONER-REBUILD-JCS.pdf

Yep, this is the article that I used to get ideas. Using the flat head meteric bolt seemed to be the easiest for this bearing. There really isn't alot of belt pressure running on these. I chose this bearing because it has a large mounting surface that will keep it tight against the backing plate.

Brian

Quote from: RP#62 on Sun 30, Dec 2012, 10:08:55
Quote from: Brian on Sun 30, Dec 2012, 06:30:30
I had rebuilt this unit and needed to give it a try. So one rainy Saturday I installed it. I now have over 1,000 miles on it with no issues. Good luck rebuilding your old tensioners.



What's the best method for getting the stock one apart?

-RP
RP, 97valk_CT here has the goldwing article link here. Drill press and I think I used a 1/2" bit to drill the middle out of the mounting stud from the back of the mounting plate. I then used a dremmel to remove the rest of the material till it feel out. Becareful if you try to pry or twist it out, the back plate will bend. I did that and had to straighten it flat again before assembling it.

RP#62

Quote from: Brian on Sun 30, Dec 2012, 20:05:33
Quote from: RP#62 on Sun 30, Dec 2012, 10:08:55
Quote from: Brian on Sun 30, Dec 2012, 06:30:30
I had rebuilt this unit and needed to give it a try. So one rainy Saturday I installed it. I now have over 1,000 miles on it with no issues. Good luck rebuilding your old tensioners.



What's the best method for getting the stock one apart?

-RP
RP, 97valk_CT here has the goldwing article link here. Drill press and I think I used a 1/2" bit to drill the middle out of the mounting stud from the back of the mounting plate. I then used a dremmel to remove the rest of the material till it feel out. Becareful if you try to pry or twist it out, the back plate will bend. I did that and had to straighten it flat again before assembling it.


Great.  Thanks Brian.

-RP