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Valkyrie Riders Cruiser Club > General > 1500 Tech Board > Can't remove top Fork cap bolt - Help!
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Author Topic: Can't remove top Fork cap bolt - Help!  (Read 937 times)
Jersey
Member
*****
Posts: 545


VRCC #37540

Southern Maryland
« on: September 22, 2017, 11:02:38 AM »
Hey all,

I have a 99 IS and have a leaking front forks.  Decided to overhaul and install progressive springs while I'm at it.

I can not for the life of me break the seal on the top fork cap bolt.  I've loosened the top allen bolt and made sure there's no pressure on the cylinder.  Have tried everything, but these things will not budge!

Any suggestions?

Jersey
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Jersey
Chrisj CMA
Member
*****
Posts: 14769


Crestview (Panhandle) Florida
« Reply #1 on: September 22, 2017, 11:57:19 AM »
All I can suggest is a longer handle on the wrench like a breaker bar. Maybe hit it with the heat gun some.
« Last Edit: September 22, 2017, 12:01:33 PM by Chrisj CMA » Logged
PharmBoy
Member
*****
Posts: 1058


Lawton, Ok
« Reply #2 on: September 22, 2017, 12:01:59 PM »
24" breaker bar or air impact wrench.  Either one will probably mark the hex nut.
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A politician is a fellow who will lay down your life for his country. ~Texas Guinan
4th Infantry Tet Vet
99 Interstate
97 Bumble Bee
97 Red & White
Hook#3287
Member
*****
Posts: 6439


Brimfield, Ma
« Reply #3 on: September 22, 2017, 02:40:04 PM »
Had that happen once, using the breaker bar on a socket wrench stripped the nut edges. tickedoff

Ended up using a chisel and hammer and bought a new cap nut.

They ain't cheap neither Angry


BOLT, FR. FORK
51450-MZ0-003

$68.23
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Jersey
Member
*****
Posts: 545


VRCC #37540

Southern Maryland
« Reply #4 on: September 22, 2017, 03:29:49 PM »
Well, got it off. Whuttabitch.  Eventually resorted to pipe wrench and buying two new nuts. Either these are original installs or the previous guy hammered it down.

Rebuild went seamless once the caps were loose.

Thanks for the advice!!
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Jersey
sandy
Member
*****
Posts: 5383


Mesa, AZ.
« Reply #5 on: September 22, 2017, 05:19:41 PM »
Many "pros" use an air wrench to install stuff. I had to use my air wrench to remove one. Most come off after loosening the top pinch bolt.
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