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Author Topic: PMS, or preventative maintenance service as it were.......  (Read 1204 times)
JimmyG
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Posts: 1452


Tennessee


« on: December 15, 2018, 05:05:42 AM »

Well, I have finally made the decision to take the old fat gal apart and do some major maint. on her, well major to me a non mechanic.  Yeah, I do the easy stuff, oil changes, rear end maint., re-build forks,etc, but now I'm talking about the hard stuff.   I'm cutting out the cross member, for a kickstand issue, and making it better than new. That tubing Honda used for the cross member is wimpy for our bikes.  Hopefully, when I get done, it will be a thing of the past as far as a weak point goes. 
Part of the tear down requires taking the swing arm off, and removing the Alternator for better access for welding the new cross member in. Wow, now that was fun. After about ten minutes, I said,"no way this thing comes out of here".  I sat back and looked at it again and all the reasons it would not come out, then tried it again and it came out. Magic!   Ordered a new Goldwing alternator to replace it. Going to rebuild the old one, it looks pretty worn and I am heading off a future failure by replacing it while it's out.

Today the swing arm comes off and I cut the old cross member out, get the new piece ready to weld in, then get my son to weld it in for me.  Yeah, he's a welder and can lay some pretty welds down that hold. Me, I'm a dobber, no way I'd weld that piece in and trust if from now on.

Trout dude called me and gave me some advice, then the next day, Mitch called me and gave me some tips on the job as well.  They are headed to East Tennessee to work on DDT's bike soon. Not sure when they will descend upon Gordon's work shop to fix up Ali, but it will be soon.  I hope I am done with mine by then.  I'm slow, but then again, I'm old.  Grin
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The emperor has no clothes
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Posts: 29945


« Reply #1 on: December 15, 2018, 06:36:13 AM »

Sounds like you’ve got a pretty good handle on the job  cooldude
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9Ball
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South Jersey


« Reply #2 on: December 15, 2018, 10:58:18 AM »

Unfortunately, based on my first-hand experience, taking the alternator out is the easy part.  Wait until you go to put it back in!

Good luck...
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VRCC #6897, Joined May, 2000

1999 Standard
2007 Rocket 3
2005 VTX 1300S
JimmyG
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Posts: 1452


Tennessee


« Reply #3 on: December 15, 2018, 12:46:20 PM »

 Grin yeah, but I think I've found the answer, get all those dang cables and hoses out the way..looks like a canyon wide open then, we'll see. Wink
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Bighead
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Madison Alabama


« Reply #4 on: December 15, 2018, 04:47:13 PM »

Unfortunately, based on my first-hand experience, taking the alternator out is the easy part.  Wait until you go to put it back in!

Good luck...
Getting mine out was worse than putting it back in....had it in and out three times within an hour......dont l t them scare you J it is nkt that hard. IMHO.
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1997 Bumble Bee
1999 Interstate (sold)
2016 Wing
trout dude
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Hammond Louisiana


« Reply #5 on: December 16, 2018, 07:22:45 AM »

Hey Jimmy I found that when putting the alternator back in if you Clean the areas with brake clean then use a little Vaseline to stick the dampeners in place it makes it a lot easier
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JimmyG
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Posts: 1452


Tennessee


« Reply #6 on: December 16, 2018, 02:32:20 PM »

Looking forward to the whole ordeal Roll Eyes   But thanks for the tips and encouragement. cooldude
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gordonv
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VRCC # 31419

Richmond BC


« Reply #7 on: December 16, 2018, 04:55:50 PM »

Did you find BigBF how-to on the cross member frame repair?

http://bigbf.com/bigbf_shop/crossmember_damaged/
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1999 Black with custom paint IS

JimmyG
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Tennessee


« Reply #8 on: December 19, 2018, 07:31:39 PM »

Gordnov, yep, I more or less followed his procedure except I used a solid bar of steel instead of tubing.  got it all done, got everything together then noticed the boot slipped off the dang rear part. Now I am trying to get it back on now that everything is back together. Think I'm going to go beezerk trying to get that dang boot back on, what a pain in the bazootie. I walked away this evening, will try again tomorrow.  Big hands do not help out trying to do this

The solid bar stock is there to stay, kickstand is right on the money. Couple more obstacles to get over, then ready to ride again.  New alternator coming tomorrow.   Looking forward to that more than that dang boot problem Grin Grin
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JimmyG
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Tennessee


« Reply #9 on: December 20, 2018, 06:09:31 AM »

I have decided that there must be a better solution for sealing the U-joint than that dang stupid boot tickedoff tickedoff tickedoff Grin
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0leman
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Klamath Falls, Or


« Reply #10 on: December 20, 2018, 07:37:45 AM »

All this time I thought PMS was Parked Motorcycle Symptom.    2funny 2funny
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2006 Shadow Spirit 1100 gone but not forgotten
1999 Valkryie  I/S  Green/Silver
Daniel Meyer
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Author. Adventurer. Electrician.

The State of confusion.


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« Reply #11 on: December 20, 2018, 07:43:06 AM »

I have decided that there must be a better solution for sealing the U-joint than that dang stupid boot tickedoff tickedoff tickedoff Grin

If I have to pull it, I ALWAYS put a new one in. SO much easier to get on, and they only cost a few bucks...
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CUAgain,
Daniel Meyer
JimmyG
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Posts: 1452


Tennessee


« Reply #12 on: December 20, 2018, 10:26:32 AM »

Well, shazam, went out this morning and slipped the boot on.  what a pain in the behind.  The boot is only 3 years old, so it was pretty flexible. It was more me than the boot.
Next, is the alternator coming in today.   Hopefully, it accidently slides in without any hair pulling cooldude
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