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Author Topic: Carb R&R advice sought  (Read 1628 times)
BINOVC
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Posts: 92

Southaven, MS


« on: January 19, 2020, 02:31:20 PM »

Hate the thought of doing it, but looks like it's time to R&R my carbs.
Third hydrolock happened this morning (no damage).
Last time (couple years ago) I replaced the petcock cover set and vacuum lines, so I would hope that isn't the case again so soon (I ride very frequently).  Plus I'm certain it was manually shut off over night (this happened at work, so only sat 8 1/2 hours).
Pulled plugs and left rear cylinder was full of gas.  Apparently from fuel that was downstream of the petcock, although I haven't tested it yet to confirm it's working right.
Sooo guess it's time to pull the carbs.
I've seen where replacing the jets is recommended.  The bike runs great, so is that needed?
Anyone have a write-up on this?  Or a parts list?
I'm figuring float needles and intake o-rings... but surely I'm forgetting stuff, no?
Is there a one-stop shop or where should I purchase all the whatevers?
Thanks!


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98valk
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Posts: 13563


South Jersey


« Reply #1 on: January 19, 2020, 02:36:02 PM »

are your bowl vent tubes installed, no internal bugs, etc., obstruction and routed correctly?

is the choke mechanism correctly adjusted and fully closed when not needed?
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C  10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp

"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
Chrisj CMA
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Posts: 14807


Crestview (Panhandle) Florida


« Reply #2 on: January 19, 2020, 02:52:09 PM »

You are remembering. Advice for blocked up carbs from sitting. There’s no need to touch those jets. Just replace the float and needle. That’s it. And repair or replace the petcock
« Last Edit: January 19, 2020, 03:29:24 PM by Chrisj CMA » Logged
BINOVC
Member
*****
Posts: 92

Southaven, MS


« Reply #3 on: January 19, 2020, 03:28:16 PM »

No idea really about bowl vent tubes.  Guessing stock, but don't know (or how to tell) if any are blocked.
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sandy
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Posts: 5403


Mesa, AZ.


« Reply #4 on: January 20, 2020, 07:56:43 AM »

You tube is your friend. Search for D-Ray and Valkyrie carburetors. He has a series of videos on carbs which helped in my recent repair of my friend's carbs.
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Ricky-D
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Posts: 5031


South Carolina midlands


« Reply #5 on: January 20, 2020, 10:30:10 AM »

Invest in a good petcock and stop all that trouble.

If there is a sticky float bowl needle, free it up, it's a waste on money to replace those items when they are in good repair.

Sticky float bowl needles are usually a result of the bike sitting for an extended period of time with ethanol enriched gasoline in the tank.

Use an additive regularly in the gas to help prevent gas related trouble such as what you experienced.

It is petroleum tolerant algae and fungus that grows in the fuel that causes all the problems.

***
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2000_Valkyrie_Interstate
raaamad
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Posts: 14


« Reply #6 on: January 21, 2020, 04:19:16 AM »

are your bowl vent tubes installed, no internal bugs, etc., obstruction and routed correctly?

is the choke mechanism correctly adjusted and fully closed when not needed?
I'm struggling with the vent tube routing and what they connect to at the other end.
I know (don't ask how  tickedoff) that if they are not open to atmosphere, my baby will not run.
Every bit of documentation, videos, drawings etc. that I've found only shows them tee'd together at the carbs and routed downward.
What's at the other end is a mystery to me. I suspect is supposed to be a chamber of some sort, maybe filled with charcoal?
Right now I've got mine open to atmosphere, and she's running good.

Doesn't seem right to me.
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98valk
Member
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Posts: 13563


South Jersey


« Reply #7 on: January 21, 2020, 05:22:00 AM »

are your bowl vent tubes installed, no internal bugs, etc., obstruction and routed correctly?

is the choke mechanism correctly adjusted and fully closed when not needed?

I'm struggling with the vent tube routing and what they connect to at the other end.
I know (don't ask how  tickedoff) that if they are not open to atmosphere, my baby will not run.
Every bit of documentation, videos, drawings etc. that I've found only shows them tee'd together at the carbs and routed downward.
What's at the other end is a mystery to me. I suspect is supposed to be a chamber of some sort, maybe filled with charcoal?
Right now I've got mine open to atmosphere, and she's running good.

Doesn't seem right to me.



this is from Rider mag sept 1988 about the '88 goldwing Gl1500.
they had the hydro-lock problem and it turned out to be the bowl vent hose was sagging. "the low spotfills with gas and prevents air circulation, much like a sink trap. without a connection to atmosphere, the float bowls pressurize and raw fuel is forced up and out of the carbs through the needle jet. From there gravity takes the fuel down the intake runners. if that cylinder has an open intake valve, hydrolock." "The article states that honda issued a Product Update kit on a fix in feb of that yr which included a metal air-vent pipe and a vacuum fuel valve."

honda service bulletin fix
http://www.goldwingworld.com/pages/sb1.pdf


Looking at the service manual pics in the carb section of the tech manual it shows the vent hoses as straight sections just laying loosely on top of other hoses. My 98's vent hoses have a 90 degree end. the end is installed into holes in the rear carb support frame.
So this might be the reason and cause of the problem for some bikes?
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C  10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp

"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
Ricky-D
Member
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Posts: 5031


South Carolina midlands


« Reply #8 on: January 21, 2020, 09:22:59 AM »

The float bowl vent hoses are an EPA designated item and also Honda wants them for consumer related reasons.

The float bowl vent hoses are not necessary for anything except to get any overflow gasoline down to the ground
without staining the top of the engine by puddling up in the recesses.

You can remove the float bowl vent hoses permanently with no ill effects.

***
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2000_Valkyrie_Interstate
Highbinder
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Posts: 1092


Bastian/Tazewell,VA.


« Reply #9 on: January 21, 2020, 01:20:01 PM »

It sounds like you're talking about the #6 cylinder that has fuel in it, if it is, there is a vacuum line that runs directly to your petcock. Sometimes a bad petcock will allow gas to run down this line and cause the lock up. You might want to check that out before tearing the carbs out.  I've had this happen to me.







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raaamad
Member
*****
Posts: 14


« Reply #10 on: January 22, 2020, 03:34:35 AM »

The float bowl vent hoses are an EPA designated item and also Honda wants them for consumer related reasons.

The float bowl vent hoses are not necessary for anything except to get any overflow gasoline down to the ground
without staining the top of the engine by puddling up in the recesses.

You can remove the float bowl vent hoses permanently with no ill effects.

***
That makes sense. I have removed mine, mostly, and she runs great. If I plug them, she won't run beyond intermittent idle. It does appear that carb functionality requires that they be fully vented to atmosphere. This could be a major contributor poor running performance being reported elsewhere, including contributing to hydrolock?

BTW, I also believe that the similar in appearance float bowl drain tubes are only needed when one wants to drain the float bowls (something that I would extremely rarely do without suspecting poor fuel).

Just sayin.

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f-Stop
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Posts: 1811


'98 Standard named Hildr

Driftwood, Texas


« Reply #11 on: January 22, 2020, 08:17:16 AM »

Here's a good place to get the Valk carb parts you may need...

https://redeye.ecrater.com

Good luck!

 cooldude
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Had my blinker on across three states!
BINOVC
Member
*****
Posts: 92

Southaven, MS


« Reply #12 on: January 23, 2020, 02:26:09 PM »

@Ricky-D, I religiously treat all my bike gas with Sea Foam (1 oz./gal.).
(Not wanting to start up a gas additive debate here).  And as I mentioned, I ride frequently (well not now because I'm afraid to crank it until I resolve this issue).  So that probably isn't why my float needle stuck...
@Highbinder - good point, will look closer there for sure!
@f-Stop, I already visited - doesn't look like he carries new float valves though.  Looks like all I really need from him possibly is the intake o-ring kit.  Maybe also the replacement screws for when I bugger mine up  Roll Eyes.  I do wish he carried them in allen-head instead of phillips (or are they JIS?).  I don't suppose anyone has the various screw sizes, maybe I could look around for them...
@all, are the "recommended" replacement float needles K&L's?  (K&L's were recommended by BonS, which is good in my book).
What size jet cleaner wires are used for 35's and 100's?  I won't be buying the $60 (+$10 shipping) Honda set that's for sure, so I'm looking on Amazon at a set, smallest size is 0.3mm - think it's small enough? (AISN B07Q56HGHX).  (yeah, ok, so maybe a "35" jet means the jet hole is .35mm...)
sooo  what else?  I have a BonS carb synchronizer and also a d-shaped idle mixture tool (amazon AISN B00S1NT2SE).
Getting ready to do this!
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98valk
Member
*****
Posts: 13563


South Jersey


« Reply #13 on: January 23, 2020, 02:59:53 PM »

@Ricky-D, I religiously treat all my bike gas with Sea Foam (1 oz./gal.).
(Not wanting to start up a gas additive debate here).  And as I mentioned, I ride frequently (well not now because I'm afraid to crank it until I resolve this issue).  So that probably isn't why my float needle stuck...
@Highbinder - good point, will look closer there for sure!
@f-Stop, I already visited - doesn't look like he carries new float valves though.  Looks like all I really need from him possibly is the intake o-ring kit.  Maybe also the replacement screws for when I bugger mine up  Roll Eyes.  I do wish he carried them in allen-head instead of phillips (or are they JIS?).  I don't suppose anyone has the various screw sizes, maybe I could look around for them...
@all, are the "recommended" replacement float needles K&L's?  (K&L's were recommended by BonS, which is good in my book).
What size jet cleaner wires are used for 35's and 100's?  I won't be buying the $60 (+$10 shipping) Honda set that's for sure, so I'm looking on Amazon at a set, smallest size is 0.3mm - think it's small enough? (AISN B07Q56HGHX).  (yeah, ok, so maybe a "35" jet means the jet hole is .35mm...)
sooo  what else?  I have a BonS carb synchronizer and also a d-shaped idle mixture tool (amazon AISN B00S1NT2SE).
Getting ready to do this!



www.sudco.com or www.factorypro.com for jets

seafoam, is 1930s technology for 2 stroke outboard motors.   the problem with it is that is has low temp  solvents which solidify on the back of the hot valves, thereby reducing performance and mpg.   https://toptiergas.com/toptier_detergent_gasoline/

there are much better and many times lower $$ modern products to use. latest tech is PEA additive tech.  I use the newer stabil which emits fumes which protect areas of the tank and carbs which are not immersed in fuel.
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C  10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp

"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
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