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Author Topic: Not a Ride Report...but a Bike-related Report nonetheless  (Read 2613 times)
msb
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Posts: 2284


Agassiz, BC Canada


« on: January 28, 2020, 08:01:13 PM »

With the bike off the road for a bit due to what seems to now be our annual "mini-Winters" with real snow & ice and subsequent sand & brine on the roads, it was a good opportunity this past week to tear her down a bit to do some extensive cleaning and checking, and to do the rear drive service.


Cleaned & polished the rear wheel, underside of the exhaust system, and all those nooks and crannies where you can't get to when she's all in one piece.

Everything was going smooth and got the rear drive unit up on the bench for servicing until, oh crap...yup, that's rust coming out of the pinion cup when I'm trying to yank the shaft end out of there. 


Looks like it would have been a good idea to replace that shaft seal when I last did the service...it looked OK, but looks can be deceiving I guess. A perfectly decent shaft and pinion cup down the tubes...




A quick check on Partzilla (thank you to our friend NoGrey in Idaho for some sound advice offered during some back & forth texting over the weekend), and I was a bit surprised (pleasantly) to find out that even with our dreaded CDN$ exchange rate purchasing anything from the US, a complete new assembly (drive shaft, pinion cup, seal, rings, clip, etc. (and threw in a new wheel/brake side collar as it was showing a bit of scoring) delivered all the way out to little old Agassiz here came in under $170.00 CDN. Parts should arrive next week, so I guess I have more time to spend giving the old girl's underbelly some more attention Smiley

Wonder just how many km's I put on this past Fall on that dried out pinion cup? Pays to be lucky  Smiley Lesson learned....when there's an opportunity to replace rubber parts that you may not know how old they are...just do it!
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Mike

'99 Red  & Black IS
The emperor has no clothes
Member
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Posts: 29945


« Reply #1 on: January 30, 2020, 04:43:17 PM »

Mike, from the pic it looks like it might be ok. I can't see any wear on the teeth. A good cleaning and greasing might be all it needs. Don't toss them when your new ones come in. Check that the 2 holes down in the cup are clear and that your pumpkin has the full amount of gear oil.  cooldude
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msb
Member
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Posts: 2284


Agassiz, BC Canada


« Reply #2 on: January 30, 2020, 06:21:42 PM »

Mike, from the pic it looks like it might be ok. I can't see any wear on the teeth. A good cleaning and greasing might be all it needs. Don't toss them when your new ones come in. Check that the 2 holes down in the cup are clear and that your pumpkin has the full amount of gear oil.  cooldude
Yes, that's what I first thought when I pulled it apart too... "whew, looks like it might still be OK". However, when I cleaned the pinion cup out, there were obvious grooves worn into the sides of the splines... the rust and crap was  just filling them in.
For the price of new ones and since I'm in no real hurry, it's an easy choice to just go with a totally new cup and shaft. Thx.
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Mike

'99 Red  & Black IS
The emperor has no clothes
Member
*****
Posts: 29945


« Reply #3 on: January 30, 2020, 06:56:28 PM »

Mike, from the pic it looks like it might be ok. I can't see any wear on the teeth. A good cleaning and greasing might be all it needs. Don't toss them when your new ones come in. Check that the 2 holes down in the cup are clear and that your pumpkin has the full amount of gear oil.  cooldude
Yes, that's what I first thought when I pulled it apart too... "whew, looks like it might still be OK". However, when I cleaned the pinion cup out, there were obvious grooves worn into the sides of the splines... the rust and crap was  just filling them in.
For the price of new ones and since I'm in no real hurry, it's an easy choice to just go with a totally new cup and shaft. Thx.

cooldude Hubcap made a post years back with a jig for holding the pinion cup for removal.
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gordonv
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Posts: 5760


VRCC # 31419

Richmond BC


« Reply #4 on: January 30, 2020, 07:02:50 PM »

Good for you Mike, you're doing the work yourself, you used to pay someone to do all your work on your lady.

Like meathead mentioned, hold onto the old parts.

Was your seal broken before you pulled the drive shaft?
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1999 Black with custom paint IS

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