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Author Topic: Trouble installing plastic carburetor shield  (Read 1536 times)
ckahler
Member
*****
Posts: 59

Glen Allen, VA


« on: February 09, 2023, 08:39:26 PM »

Is there a trick. I spent close to an hour, but couldn't get it in place. Carbs are in place but manifolds not yet attached. Does the shield go in before carbs?
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98 Valkyrie
85 V65 Magna
85 VT500c Shadow
81 KZ305
John Schmidt
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Posts: 15194


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #1 on: February 09, 2023, 09:10:52 PM »

Get it warm, very warm, and it will bend rather easy. Now here's the hard lesson; you didn't have to remove it to remove the carbs. Just unbolt the two upper engine hangers and move back and out of the way, don't worry...the motor can't possibly fall. Next, remove the chrome elbows when you remove the tank and airbox. Once the carbs are loose, you now have enough room to lift and move them back into the space where you just removed the engine hangers, remove the carbs as a unit from the left side.

Reverse the procedure to install the carbs, never once do you have to touch that shield.
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Chrisj CMA
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Posts: 14757


Crestview (Panhandle) Florida


« Reply #2 on: February 10, 2023, 07:23:49 AM »

The carbs go on first. I have the best luck feeding it down from the top, standing astride the bike instead of trying to get it in from the side or front. Good luck
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Mooskee
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Posts: 559


Southport NC


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« Reply #3 on: February 10, 2023, 09:26:57 AM »

Get it warm, very warm, and it will bend rather easy. Now here's the hard lesson; you didn't have to remove it to remove the carbs. Just unbolt the two upper engine hangers and move back and out of the way, don't worry...the motor can't possibly fall. Next, remove the chrome elbows when you remove the tank and airbox. Once the carbs are loose, you now have enough room to lift and move them back into the space where you just removed the engine hangers, remove the carbs as a unit from the left side.

Reverse the procedure to install the carbs, never once do you have to touch that shield.

What John said. In addition to engine hangers being moved back out of the way. Removing the 1/2 coil bolts and moving the coil out of the way helps. With those things done the carb bank without the chrome intakes attached will come right out the left side with the plastic deflector still in place.
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Valkyrie Carbs and Custom www.valkyriecarbsandcustom.com
ckahler
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Posts: 59

Glen Allen, VA


« Reply #4 on: February 10, 2023, 07:51:40 PM »

Thanks all. Softening the deflector up with a heat gun allowed me to work it into place. If there comes a next time, I will definitely remove the engine holder and leave the shield in place.
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98 Valkyrie
85 V65 Magna
85 VT500c Shadow
81 KZ305
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