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Replace clutch hydraulic line
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Topic: Replace clutch hydraulic line (Read 156 times)
Fazer
Member
Posts: 950
West Chester (Cincinnati), Ohio
Replace clutch hydraulic line
«
on:
August 09, 2025, 08:47:00 AM »
I am trying to replace my brake and clutch lines with braided steel. I can handle the brakes but cannot see how the clutch line is routed. I see where it connects to the slave but cannot see the line above the engine. Is it necessary to remove the fuel tank to get to it? I just filled up so if that’s the case I will hold off until I run the fuel out.
Thanks.
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98valk
Member
Posts: 13551
South Jersey
Re: Replace clutch hydraulic line
«
Reply #1 on:
August 09, 2025, 09:31:56 AM »
Quote from: Fazer on August 09, 2025, 08:47:00 AM
I am trying to replace my brake and clutch lines with braided steel. I can handle the brakes but cannot see how the clutch line is routed. I see where it connects to the slave but cannot see the line above the engine. Is it necessary to remove the fuel tank to get to it? I just filled up so if that’s the case I will hold off until I run the fuel out.
Thanks.
yep its routed and attached to the upper frame. u might be able to lift the tank and tilt it to the right. I do the tilt procedure to change out the air filter. when I did mine and the was tank off.
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C 10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp
"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
Fazer
Member
Posts: 950
West Chester (Cincinnati), Ohio
Re: Replace clutch hydraulic line
«
Reply #2 on:
August 09, 2025, 09:36:04 AM »
Thanks. I took the seat off and can see where the rubber hose meets the rigid line and cam to that conclusion. Probably ready for the air filter as well.
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mello dude
Member
Posts: 969
Half genius, half dumazz whackjob foole
Dayton Ohio
Re: Replace clutch hydraulic line
«
Reply #3 on:
August 09, 2025, 10:30:13 AM »
Photos from a horn relay job, but look at the hose marked with a dab of blue paint.
The line swings by the airbox. I replaced mine a few years back.
Have you already purchased a new line?
If we can coordinate schedules, I may be able to come down for some help...
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* There's someone in my head, but it's not me.......
* Mr. Murphy was an optimist....
* There's a very fine line between Insanity and Genius.....
* My get up and go, must have got up and went.....
98valk
Member
Posts: 13551
South Jersey
Re: Replace clutch hydraulic line
«
Reply #4 on:
August 09, 2025, 01:33:50 PM »
Quote from: Fazer on August 09, 2025, 09:36:04 AM
Thanks. I took the seat off and can see where the rubber hose meets the rigid line and cam to that conclusion. Probably ready for the air filter as well.
unless u ride dirt roads and construction sites the air filter lasts longer than 12k miles. I tested mine over 24k miles and it had same restriction as a new one. many vehicle manufacturers over 20 yrs ago went to a 12k change out to sell product, like the 3k oil change.
YMMV
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C 10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp
"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
Fazer
Member
Posts: 950
West Chester (Cincinnati), Ohio
Re: Replace clutch hydraulic line
«
Reply #5 on:
August 11, 2025, 11:54:34 AM »
98 Valk--last time mine was changed was in March 2019, 29,000 miles ago by Attic Rat when he did his magic. I think it's due.
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98valk
Member
Posts: 13551
South Jersey
Re: Replace clutch hydraulic line
«
Reply #6 on:
August 11, 2025, 01:12:38 PM »
Quote from: Fazer on August 11, 2025, 11:54:34 AM
98 Valk--last time mine was changed was in March 2019, 29,000 miles ago by Attic Rat when he did his magic. I think it's due.
sounds good.
remove the metal screen for some added air flow and some extra intake roar.
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C 10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp
"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
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