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Author Topic: Petcock diagnosis and solution  (Read 2802 times)
JimL
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Naples,FL


« on: September 11, 2010, 12:07:06 PM »

Thanks to all who responded to my petcock post the other day.

I ended up ordering a new petcock ($120) last week, but it did not come in before the weekend.  I decided to figure out what was causing the leak.  I had a rebuild kit that I had ordered a couple of years ago so I went ahead and installed it.  The old diaphragm looked good so I was skeptical that this was going to solve my problem.....and it didn't; the petcock still leaked pretty badly.  I set the tank on the patio table, filled it with gas and finally found where the leak was coming from.



I got this idea from Pharmboy (Jim Lynch) since he told me that he did something similar to his petcock.  I drilled out the rivets which held on the plate for the shutoff valve.  Once I removed the plate, it was obvious that the gasket inside would have to fail eventually.



I then filed down the rivets until they were flush with the petcock housing, then drilled and tapped the holes to use the screws that came with the rebuilt kit that I did not need.  I used a M4 x 0.7 tap.



I then used some gasket material to make a gasket, and used some locktite on the screws when I reassembled the petcock.  No more leak!






« Last Edit: September 11, 2010, 12:10:40 PM by JimL » Logged

hubcapsc
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upstate

South Carolina


« Reply #1 on: September 11, 2010, 12:48:29 PM »


That's pretty cool, thanks for the pictures!

-Mike
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KY,Dave (AKA Misunderstood)
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Specimen #30838 DS #0233

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« Reply #2 on: September 11, 2010, 01:24:53 PM »

Nice job Jim  cooldude
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MP
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1997 Std Valkyrie and 2001 red/blk I/S w/sidecar

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« Reply #3 on: September 11, 2010, 08:45:23 PM »

Nice job, great pics.  Thanks.

MP
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HayHauler
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Pearland, TX


« Reply #4 on: September 11, 2010, 09:00:25 PM »

Excellent write up Jim!  Pictures say thousands of words...

Hay  Cool
Jimmyt
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NCGhostrider
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« Reply #5 on: September 11, 2010, 09:03:29 PM »

Good write up.. probably going to do mine this week..   Been suspecting a leak there that was brought on by myself..   Not even going there!!!

I have the rebuild kit too..  just going to do it all before problems set in.

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TomL
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Sunbury, Ohio


« Reply #6 on: September 12, 2010, 04:47:13 AM »

Well done Jim.
Tom
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Disco
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« Reply #7 on: September 12, 2010, 06:07:32 AM »

Thanks for sharing, Jim.   cooldude
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« Reply #8 on: September 12, 2010, 06:42:24 AM »

Jim, I did not know you were so handy.  Roll Eyes Well done and thanks for the pictures.  cooldude
I would have sh%&  caned it and bought a new one. Embarrassed
Don.
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Ricky-D
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South Carolina midlands


« Reply #9 on: September 12, 2010, 09:27:28 AM »

It seems to me you stopped the leak but the problem remains within the assembly.

Mainly the shut off mechanism.

Do you know for sure that you can manually stop the flow of gas?

That has been a persistent problem with the stock petcock.

Not a positive fuel cut-off.

***
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2000_Valkyrie_Interstate
JimL
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Naples,FL


« Reply #10 on: September 12, 2010, 10:32:06 AM »

It seems to me you stopped the leak but the problem remains within the assembly.

Mainly the shut off mechanism.

Do you know for sure that you can manually stop the flow of gas?

That has been a persistent problem with the stock petcock.

Not a positive fuel cut-off.

***

Thanks for the heads up Ricky...the first think I checked after putting it back together was whether I could manually shut off the flow of fuel.

Actually the rest of the assembly was working fine, I figure that replacing the diaphragm and other components was a good idea anyway since they would have failed eventually anyway.  As it turns out, the rubber gasket on the switch side was failing which caused the leak around the switch plate.  Bad design that this part of the petcock was riveted and the rubber gasket was never intended to be replaced, because it would have been much simpler to unscrew the plate and replace the rubber gasket.
« Last Edit: September 12, 2010, 10:59:23 AM by JimL » Logged

fudgie
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« Reply #11 on: September 13, 2010, 05:15:43 AM »

Cool pix. For $120 I would have got a pingel and never worried about it again.  ???
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