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Author Topic: starter / solenoid question  (Read 803 times)
TW
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Posts: 41

East Texas


« on: February 13, 2013, 09:58:09 AM »

Hello....I have a 97 valkyrie tourer with 52,000 miles on it.  My solenoid connections are fried and I have purchased a new solenoid off e-bay as recommended by this web site.  I have read the detailed instruction sheet on your archives and they were very helpful.  My mechanical skills are limited so I do have a couple  questions before I get into it.   The instruction sheet , as I see it, shows one end of the  in-line  fuse holder gets a terminal ring to go at the top of the dog bone. ( Is this the very top screw, or is it the next to the top screw that is actually a part of the dog bone fuse) and the other end gets soldered onto the red wire.   Also, does the spade in  the solenoid above the  yellow/red connection stay empty as does the one above the green/red?  I hope I made a little bit of sense.  Thanks in advance for any help.   Elliott....east texas
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Oklahoma_Valk
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Posts: 375


Central OK


« Reply #1 on: February 13, 2013, 08:05:46 PM »

There is a red piece which connects to a green piece on top of the solenoid. The green piece has 4 slots for spades. The red piece which connects to the green piece only has 3 connections/wires in it.

The red connector is usually what fries first.

If you do the mod that you are describing, you will have two empy slots on the green piece, because the red wire will now connect to the dog bone, rather than the solenoid. Personally, I did not do that mod when my solenoid connections fried.

Instead, I did away with the red piece. i kept the green piece. I clipped the old spade connectors off of the wires, stripped the wires slightly, and applied new spade connectors. (I found these new spade connectors at my local auto parts store. They had RED plastic ends, and are the correct size for the spades. Red is an indication of the wire size which the connectors will accomodate.)

I thoroughly cleaned all spades and spade connectors. My solenoid was still GOOD. Only the connections had gone bad. The connections went bad because I wired up a radio system and did not use a relay. This created a strain on my wiring system, and manifested as a fried solenoid connection.

Also, I used dielectric grease on the connections, in hopes that they would stay corrosion free. When you have corrosion, you have faulty connections....which result in heat. Which fries things.

FIRST always remove the battery terminals from the battery. I remove my battery from my bike, so there is no chance of electric shock/spark/fuse blowing. I spent many dumb years blowing fuses and sparking wires because I was too lazy to unhook the battery.

I hope this helps some.

In short...you can do the mod you mentioned. I did not. If you do the mod.....you will simply be connecting the red wire to the dog bone.

-Okie

What I did was similiar to this.... http://www.rattlebars.com/mtz/starter.html

Go 3/4 of the way down that page.


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Let those who ride decide.
TW
Member
*****
Posts: 41

East Texas


« Reply #2 on: February 13, 2013, 08:46:24 PM »

I appreciate your reply.  I found the page on Rattlebars and that's  what I was reading.  I just got a little uncomfortable when I realized I had two spades with nothng to put on them.  I have almost finished my project with the exception of soldering the red wire to the new in-line fuse holder.  I tend to be a  cheap person and I bought a soldering gun from a pawn shop and it lasted about 5 minutes.  It wouldn't get hot enough.  I will be going to Tyler tomorrow and buy what I need.  The weather is about to get nice and I am trying to get my bike back on the road.
 
Thanks again.....great website
Elliott

I
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TW
Member
*****
Posts: 41

East Texas


« Reply #3 on: February 15, 2013, 04:22:38 PM »

Valk is now running.  When I get everything put up and secured it is ready for the road.  Everything is looking up.
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