The manual says to put .08 oz of grease on the pinion end of the
drive shaft when reassembling... that sounds like just a tiny amount,
and I've always used "just a tiny amount"... and I've had bad luck
and a dry/worn pinion cup a couple of times. I've also had times
when I found everything in perfect shape with the pinion
end of the drive shaft glistening with final drive fluid.
Last time I weighed the grease out... four quarters worth... that
doesn't seem like much, but it is actually quite a bit more than
just a thin coating on everything like I was doing...

This is what I found this evening...



It got to be dinner time, so I didn't get everything cleaned up, but the flange looks
OK too... there's a tiny wear line, but that's been there for at least three tires or so...

I don't think this sample size of one proves anything, but I do plan to use
four quarters worth of grease in the pinion cup on reassembly

I also think I'm going to install one of my "refurbished" final drives, with the
splines stolen from an old 1500 wing final. Wish me luck...
-Mike