The only way I know this could happen is if the tank was overfilled. Ride it 10-20 miles and check again.
I don't know about that Sandy. I'm too impatient to overfill when I gas up, unless I know it's going to be a stretch till the next station. I filled up one time and then went to McDonalds for lunch. When I came out I had a nice wide open space of no cars parked around me. It was shooting out the vent hose like it was under 20 psi of air pressure. I wouldn't doubt there might have been half a gallon came out. Now this was at 110* in direct sunlight. I think if the rubber fill gasket is making a good seal and it's in direct sunlight it might do it with anywhere close to full.