Stanley came to InZane in HIS TRUCK

. He said he thought
he felt a vibration from his bike and was afraid it was his
u-joint. We looked in there today and it was toast.

Before we got there we looked at the pinion end of his drive
shaft and found it to be worn...

Iphones take awesome pictures. I download from my iphone right to
my computer via USB. Each image has about a bazillion megapixels.
Stanley texted these pictures to me, by the time they got here
they were reduced to like maybe 5 or 10 pixels

...
Anywho... take my word for it, the pinion was worn...
I brought over an old flange. We mounted it to a thick piece of
plywood and screwed the plywood to the deck of his workshop
right next to the wall. That defeated two of the three degrees
of freedom, the internal gears couldn't spin and the case
couldn't spin. The pinion cup nut came off easy...

We spun the case around and the new pinion cup went on easy,
we used his torque wrench and set it at 80 ft/lbs.

We reused the old drive shaft spring and circlip, but used a new
pinion seal.


His flange and splines were great, you can see a couple of splines
we cleaned off with a q-tip, they look nice.

Stoopid boot.

Steamer did all the work, I just posed for the pictures.
-Mike