"I disassembled my forks to replace the oil and seals and other wear parts...."
I understand that, but the damper rod itself. Why does the damper rod have to be unbolted from the lower fork tube? It's not a wear part. It's also a discontinued part so the less you screw around with it the safer.
I've heard of an advantage(?) about it's easier to fill a removed damper rod with fork oil but it can be filled with fork oil in situ and in fact in the process of re-installing the damper rod, the fork oil leaks out anyways. I have experience (nightmares) unscrewing the hex bolt on Honda Shadow forks, whereupon the hex bolt tries to spin on you when trying to torque it, so maybe developed an aversion to that pesky bolt. There's a diy jig for that though instead of the special tool per manual.
Those are reasonable points. I've always taken the forks all the way apart and clean
the snot out of everything. And I fill the damper after I've put the forks partially back
together (I just follow the manual) ...
https://www.youtube.com/watch?v=Tikm2dBQ56II wrote down that I thought the damper was harder to reinstall than it was to take out,
I don't remember details... last time I did it was September 2019...
If I ruined the damper, that would be a great excuse to take the forks to Traxxion

...
-Mike