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Author Topic: New handlebars - How to lengthen electricals???  (Read 3261 times)
Nico
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Posts: 151


El Diablo !!!

Chi-town Burbs


« on: March 13, 2009, 10:53:02 AM »

If you needed to lengthen the wires when adding new handlebars, how would you go about it?

Rewire the whole line?

Splice (solder) in an added length?

What say you???

Nico
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DFragn
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« Reply #1 on: March 13, 2009, 11:23:18 AM »

I soldered in extensions for my Tach & speedo when I relocated them to the bars. If I recall the tach had 17 wires and the speedo 4.

Since your talking about your switch controls I don't see why you couldn't solder in some extra length there also.
Black Heat Shrink Tubing is a good thing too.

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Big IV
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Posts: 2845


Iron Station, NC 28080


« Reply #2 on: March 13, 2009, 07:36:46 PM »

Black shrink wrap and double check which way you're routing as you do it.
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"Ride Free Citizen!"
VRCCDS0176
chrise2469
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Posts: 295

Winnipeg Manitoba Canada


« Reply #3 on: March 13, 2009, 11:20:56 PM »

Splice and solder,  two tips-
 shrink wrap goes on  first
stagger your splices- there are a lot of wires and if you cut them at the same spot you will have a very thick cable in one place.

I did it last summer with 4 inches of extension.  I only needed to do the right side as I was able to reroute the left side without problems.

Hope this helps.

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