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MarkT Exhaust
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Author Topic: Fixin to go DS!  (Read 1672 times)
CamTom12
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Posts: 133

VA


« on: August 02, 2010, 09:10:37 PM »

Between today and yesterday I got my new tire, extra 5204 bearing for the left side, and o-rings (Carolina Bike and Trike even hand-wrote thank you on my invoice... I'll be buying from them again!)

All I'm missing is grease which I'll pick up from a parts store and my brake pads!

If you can replace the rear brake pads without pulling the wheel (I haven't looked yet) then hopefully tomorrow me and Stormrider will be enjoying some cookies!
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1998 Valkyrie Standard
X Ring
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VRCC #27389, VRCCDS #204

The Landmass Between Mobile And New Orleans


« Reply #1 on: August 03, 2010, 12:16:43 AM »

You're pulling the wheel anyway so the brake pads are a no brainer extra.  Since you're doing the Double Row Wheel Bearing Mod I hope you remembered you have to shorten the external spacer.  Either shorten an extra one or take your current one to a machine shop.

Marty
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People are more passionately opposed to wearing fur than leather because it's safer to harass rich women than bikers.           
CamTom12
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Posts: 133

VA


« Reply #2 on: August 03, 2010, 05:45:43 AM »

The plan is to do them if they come in, they're on order. If they don't come in and I can r&r them without pulling the wheel I'll go ahead and do it. If not I'll have to wait until they get in and Stormrider gets free time other than tonight.
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Daniel Meyer
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Author. Adventurer. Electrician.

The State of confusion.


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« Reply #3 on: August 03, 2010, 06:08:08 AM »

The plan is to do them if they come in, they're on order. If they don't come in and I can r&r them without pulling the wheel I'll go ahead and do it. If not I'll have to wait until they get in and Stormrider gets free time other than tonight.

Yes, you can replace them without removing the wheel. Unscrew the plug (regular screwdriver), unscrew the pin underneath it (allen wrench) and the pads pull right out.
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CUAgain,
Daniel Meyer
sugerbear
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Posts: 2419


wentzville mo


« Reply #4 on: August 03, 2010, 06:50:02 AM »

don't forget to clean the pistons in the caliper(search brake rebuild) before pushing them in. cooldude
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CamTom12
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Posts: 133

VA


« Reply #5 on: August 04, 2010, 04:25:26 PM »

Update!

Well, we've got the wheel and new tire under the bike, nut-cage mod complete, splines cleaned and lubed, new o-rings, and new brake pads all installed.  I decided to postpone the bearing mod until later because of the work schedule I've got right now doesn't allow me a lot of time to do things when regular businesses are open.  In fact, Stormrider had to carry my wheel to a shop to get the tire put on this morning because I got there so late last night!

The only issue is that another of my 11 year old exhaust studs stripped itself on removal.  She's still sitting in Stormrider's carport (day 3!!) but I think tomorrow we're going to ream the exhaust flange a little and just use an 8mm stud and nut from another bike.  If it works well I may just do them all that way since every time I've removed the exhaust this has happened and those stepped studs are so dang expensive.

I was real impressed with how clean the splines were.  This is the first time I've opened them and who knows the last time they were serviced.  They showed virtually no wear, too.

Hopefully tomorrow will be my first DS ride!  This would have been a whole lot quicker if I had more free time!
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MP
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1997 Std Valkyrie and 2001 red/blk I/S w/sidecar

North Dakota


« Reply #6 on: August 05, 2010, 04:07:23 AM »

So, why did you remove the exhaust?

MP
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"Ridin' with Cycho"
Ricky-D
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South Carolina midlands


« Reply #7 on: August 05, 2010, 06:15:15 AM »

Update!

Well, we've got the wheel and new tire under the bike, nut-cage mod complete, splines cleaned and lubed, new o-rings, and new brake pads all installed.  I decided to postpone the bearing mod until later because of the work schedule I've got right now doesn't allow me a lot of time to do things when regular businesses are open.  In fact, Stormrider had to carry my wheel to a shop to get the tire put on this morning because I got there so late last night!

The only issue is that another of my 11 year old exhaust studs stripped itself on removal.  She's still sitting in Stormrider's carport (day 3!!) but I think tomorrow we're going to ream the exhaust flange a little and just use an 8mm stud and nut from another bike.  If it works well I may just do them all that way since every time I've removed the exhaust this has happened and those stepped studs are so dang expensive.

I was real impressed with how clean the splines were.  This is the first time I've opened them and who knows the last time they were serviced.  They showed virtually no wear, too.

Hopefully tomorrow will be my first DS ride!  This would have been a whole lot quicker if I had more free time!

Yeah, at $2.75 each, but I can't understand replacing all of them, all the time. One every now and then I would imagine is the norm. They are designed that way for a reason.

A hint. Use anti-seize when returning the nuts. It's the nuts that are so expensive!

***
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2000_Valkyrie_Interstate
CamTom12
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VA


« Reply #8 on: August 05, 2010, 06:28:37 AM »

Local dealership charged $15 for 1 set of stud and nut.
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Daniel Meyer
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The State of confusion.


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« Reply #9 on: August 05, 2010, 12:02:19 PM »

... but I think tomorrow we're going to ream the exhaust flange a little and just use an 8mm stud and nut from another bike.  If it works well I may just do them all that way since every time I've removed the exhaust this has happened and those stepped studs are so dang expensive.

The benefit of these stepped studs is that you can get them out of the head when they break (the step is not flush with the head so you can still grab it).

Having broken exhaust studs in every brand of bike I can think of (including a Bull Taco), I can tell you this is a good thing.

Why exhaust studs always break is another topic, but these can be removed easily when they do.

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CUAgain,
Daniel Meyer
CamTom12
Member
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Posts: 133

VA


« Reply #10 on: August 05, 2010, 05:07:14 PM »

Yeah, I'm going to put a stock stud back in when it gets here. I had to ream the flange a little and I don't want the hassle of doing that to all of them.

On a side note, I LOVE this new tire!!!! Big thanks to Stormrider for all the help!

Where's my cookie?!?
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1998 Valkyrie Standard
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