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Author Topic: Well it happened....  (Read 2671 times)
Jack
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Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« on: September 06, 2011, 08:07:24 AM »

My '99 Valk standard broke down on me Sunday 100 miles from home.  I heard a clunk a couple of times as I slowed and then accelerated in turns in fifth gear.  Thought it was unusual so was expecting "something".  Topped a knoll and decelerated, accelerated and loud "bucket of bolts" sound came from beneath me and lost propulsion.  I suspected a drive u-joint but found it looking as new.  Checked the hub and the pinion and all looked fine.  I had serviced all regularly.  Now, I am suspecting something internal, possibly clutch or gears.  Bike cranks up quietly and quiet as I pull in cluth lever but loud "bucket of bolts" when I shift into any gear.  That makes me think the clutch plates have come apart.
Any clues??  Opinions??
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
The Anvil
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Posts: 5291


Derry, NH


« Reply #1 on: September 06, 2011, 08:20:44 AM »

Yeah it SOUNDS clutch or tranny related.
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Boxer rebellion, the Holy Child. They all pay their rent.
But none together can testify to the rhythm of a road well bent.
Saddles and zip codes, passports and gates, the Jones' keep.
In August the water is trickling, in April it's furious deep.

1997 Valk Standard, Red and White.
PhredValk
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Posts: 1531


Edmonton, Alberta, Canada


« Reply #2 on: September 06, 2011, 08:30:16 AM »

It seems to be an issue with the rivets breaking off the clutch plates; see here...

http://www.valkyrieforum.com/bbs/index.php/topic,30321.0.html

Fred.
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Growing old is mandatory, growing up is optional.
VRCCDS0237
Jack
Member
*****
Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #3 on: September 06, 2011, 08:39:05 AM »

Phred, I am going to look at that but my clutch engage point remains the same.  It only makes the noise when I go into gear, any gear.  Any gear makes me think clutch.  Definitely not the master cyclinder but something internal, maybe plates.  Guess I will find out when I tear into it at a later date.  Don't have the cash for a quick fix so possibly a winter project.
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Jack
Member
*****
Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #4 on: September 06, 2011, 09:54:31 AM »

Daniel Meyers bet me a beer that it is the pinion at the drive shaft so I will look there.  I am hoping it is NOT something serious.
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Ricky-D
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Posts: 5031


South Carolina midlands


« Reply #5 on: September 06, 2011, 10:13:44 AM »

The pinion cup is a whole measure less serious than anything internal in the motor, clutch not withstanding.

***
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2000_Valkyrie_Interstate
Warlock
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Posts: 1280


Magnolia, Ms


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« Reply #6 on: September 06, 2011, 10:17:01 AM »

Daniel Meyers bet me a beer that it is the pinion at the drive shaft so I will look there.  I am hoping it is NOT something serious.
I'm with Daniel. Sounds like you need a pinion joint and drive shaft. Not very costly.
David
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I don't want to hear the labor pains, I just want to see the baby
Jack
Member
*****
Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #7 on: September 06, 2011, 10:20:23 AM »

Thanks, Dave.  Where to buy???
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Mr.BubblesVRCCDS0008
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Posts: 3025

Huffman, Texas close to Houston


« Reply #8 on: September 06, 2011, 10:23:36 AM »

I lost my pinoin cup and driveshaft awhile back. One shift it was fine the next shift it was gone. I had very little noise and no movement of the bike when I let the clutch out. Try putting the bike in gear with the engine off and try just pushing the bike with the clutch out to see if the noise is coming from the rear of the bike. About a hundred bucks to fix and very easy to do. I got my parts from HDL and if you hurry they have a 10 percent off save until the 8th of this month.
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Jack
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Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #9 on: September 06, 2011, 11:10:28 AM »

i'm at work so lazy(of course).  What part numbers??
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Jack
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Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #10 on: September 06, 2011, 03:10:29 PM »

Daniel Mayer is the winner.  It is the pinion cup and shaft.  I placed the order moments ago.  Now to wait for the arrival!
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Daniel Meyer
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Posts: 5493


Author. Adventurer. Electrician.

The State of confusion.


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« Reply #11 on: September 06, 2011, 03:40:48 PM »

 cooldude
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CUAgain,
Daniel Meyer
Dirty Dave
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Posts: 118


Montreal, Canada


« Reply #12 on: September 06, 2011, 04:11:29 PM »

Great, another possible breakdown to rob me of some sleep. Does this "just happen" or is it a result of aggresive riding (no, I never do that)?
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donaldcc
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Posts: 2956


Palm Desert, CA


« Reply #13 on: September 06, 2011, 04:22:14 PM »


What is your mileage Jack?  Just curious.

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Don
Jack
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Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #14 on: September 06, 2011, 04:57:42 PM »

87,000miles/12 3/4yrs  I ride it hard but figure it is something I missed while servicing.
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
redflash
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Posts: 143


Southern New Hampshire


« Reply #15 on: September 06, 2011, 06:11:09 PM »

knock on wood, 78K here and I ride the bejeezus out of that thing...good luck, hope it's simple and cheap to fix! I do the same to my '01 Explorer Sport Trac and it's got 241K with no side-of-the-road or major failures either!
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deadwood
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Posts: 165

Albuquerque New Mexico


« Reply #16 on: September 06, 2011, 07:17:47 PM »

87,000miles/12 3/4yrs  I ride it hard but figure it is something I missed while servicing.

Had you ever cleaned/lubed the pinon cup/drive shaft joint in those 87,000 miles?

Mine went at about 65,000, having never been serviced.
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Skydive New Mexico Motorcycle Club, Touring Division.
Daniel Meyer
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Posts: 5493


Author. Adventurer. Electrician.

The State of confusion.


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« Reply #17 on: September 06, 2011, 08:02:03 PM »

Y'all should check out/clean the pinion joint every couple tire changes (unless you're a darksider, then every 20k miles or so).
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CUAgain,
Daniel Meyer
PhredValk
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Posts: 1531


Edmonton, Alberta, Canada


« Reply #18 on: September 06, 2011, 08:48:08 PM »

Same like the splins? Clean and moly paste, or other grease? Just undo the 4 bolts and pull the pumpkin off when the rear wheel is pulled, then pull the drive shaft out of the tranny? 

Heck, I'll do it once a year with the rear end maint.
Fred.
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Growing old is mandatory, growing up is optional.
VRCCDS0237
redflash
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Posts: 143


Southern New Hampshire


« Reply #19 on: September 06, 2011, 08:49:06 PM »

I better check mine next tire change, those 78k were done in 5 yrs
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Mr.BubblesVRCCDS0008
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Posts: 3025

Huffman, Texas close to Houston


« Reply #20 on: September 07, 2011, 03:01:16 AM »

Mine went at about 70K. Now I check it every time the tire comes off or 15K. Darksider you know.
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Jack
Member
*****
Posts: 1889


VRCC# 3099, 1999 Valk Standard, 2006 Rocket 3

Benton, Arkansas


« Reply #21 on: September 07, 2011, 04:56:29 AM »

87,000miles/12 3/4yrs  I ride it hard but figure it is something I missed while servicing.

Had you ever cleaned/lubed the pinon cup/drive shaft joint in those 87,000 miles?

Mine went at about 65,000, having never been serviced.

Maybe twice.  I know I did not do it the last 2 times that I should have.
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"It takes a certain kind of nut to ride a motorcycle, and I am that motorcycle nut," Lyle Grimes, RIP August 2009.
Daniel Meyer
Member
*****
Posts: 5493


Author. Adventurer. Electrician.

The State of confusion.


WWW
« Reply #22 on: September 07, 2011, 06:38:51 AM »

Same like the splins? Clean and moly paste, or other grease? Just undo the 4 bolts and pull the pumpkin off when the rear wheel is pulled, then pull the drive shaft out of the tranny? 

Heck, I'll do it once a year with the rear end maint.
Fred.

Clean it out (especially the recess in the end of the shaft...gathers crud), light moly grease (not paste) as an assembly lube.

The 4 nuts that hold the pumpkin to the swing arm must be loose when torquing the axle. Tighten them last. (saves your splines)
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CUAgain,
Daniel Meyer
Jay
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Posts: 289


« Reply #23 on: September 07, 2011, 07:53:28 AM »

I had mine go out at around 80,000 miles, same time as the u-joint.  The seal between the propeller shaft and pinion cup was not where it belonged, and I'm thinking that led to the pinion cup failure.

My theory:  if that seal is in place, then the pinion cup should be good, as no water/dirt/other nasty stuff should get in there to mess it up.

Sound logical?
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Ricky-D
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Posts: 5031


South Carolina midlands


« Reply #24 on: September 07, 2011, 08:30:18 AM »

I had mine go out at around 80,000 miles, same time as the u-joint.  The seal between the propeller shaft and pinion cup was not where it belonged, and I'm thinking that led to the pinion cup failure.

My theory:  if that seal is in place, then the pinion cup should be good, as no water/dirt/other nasty stuff should get in there to mess it up.

Sound logical?

Yep, I agree with that premise:

And want to add that it is very important that the u-joint boot needs plenty of attention to insure it is properly installed. that's the main point of entry of all the contaminants the pumpkin and pinion will see, water, road dirt, and all the rest of the crap we run over!

***
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2000_Valkyrie_Interstate
Daniel Meyer
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Posts: 5493


Author. Adventurer. Electrician.

The State of confusion.


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« Reply #25 on: September 07, 2011, 09:08:31 AM »

I had mine go out at around 80,000 miles, same time as the u-joint.  The seal between the propeller shaft and pinion cup was not where it belonged, and I'm thinking that led to the pinion cup failure.

My theory:  if that seal is in place, then the pinion cup should be good, as no water/dirt/other nasty stuff should get in there to mess it up.

Sound logical?

Not entirely correct. Comes up from the rear-end, which has a vent to the outdoors. "Crud" collects (spins out) in the hollow at the base of the driveshaft, and eventually if enough collects, breaks loose and clogs the lube passages. It fails fast after that.

Clean it every 20,000 or so (I do it every 10k since it takes like what, 3 minutes additional to a tire change) and it's a lifetime part.

I do agree if the seal isn't in pace it will fail fast also.
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CUAgain,
Daniel Meyer
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