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Author Topic: Progressive Shock Removal  (Read 954 times)
Dano
Member
*****
Posts: 30

Gwinn, MI


« on: August 22, 2012, 09:18:27 AM »

Hey Guys,

I have a Progressive 440 shock leaking and have to remove to send back for repair.  I was wondering how to remove the shocks, store and install the repaired shocks back.

I have a Sears MC lift and lift adapter. 

Is that the best way to relax the shocks for this process?  Any gotchas?

I'll have to also look at the shop manual for this.

Original owner of these and from my forum reading, they might be convered by warranty.

TIA,
Dano
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Willow
Administrator
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Posts: 16673


Excessive comfort breeds weakness. PttP

Olathe, KS


WWW
« Reply #1 on: August 22, 2012, 09:34:40 AM »

I have a Sears MC lift and lift adapter. 

Is that the best way to relax the shocks for this process?  Any gotchas?

Yes, it is.

Only on re-install.  Keep in mind that top bolt is only holding the shock on the post.  It doesn't need to be overly tight and is very easily twisted in two.
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Jess from VA
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Posts: 30578


No VA


« Reply #2 on: August 22, 2012, 09:35:31 AM »

Dano, I use the jack to just stand the bike up straight and take tension off, but tires still touching, so the swingarm doesn't drop down.  Use the jack safety lock so you're not sitting on hydraulics alone, and leave it there till they come back.  Top and bottom bolts, easy.

You will need your receipt for 440 lifetime warranty, if you can't find it, you may be able to go back to your seller and get proof of purchase.  Call progressive, they may tell you to send both in rather than just the one.  
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Cliff
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Posts: 930


Manchester, NH


« Reply #3 on: August 22, 2012, 10:55:03 AM »

I have a Sears MC lift and lift adapter. 

Is that the best way to relax the shocks for this process?  Any gotchas?

Yes, it is.

Only on re-install.  Keep in mind that top bolt is only holding the shock on the post.  It doesn't need to be overly tight and is very easily twisted in two.
Yeppers
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VRCC # 29680
hubcapsc
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Posts: 16788


upstate

South Carolina


« Reply #4 on: August 22, 2012, 11:19:25 AM »

Dano, I use the jack to just stand the bike up straight and take tension off, but tires still touching, so the swingarm doesn't drop down.  Use the jack safety lock so you're not sitting on hydraulics alone, and leave it there till they come back.  Top and bottom bolts, easy.

You will need your receipt for 440 lifetime warranty, if you can't find it, you may be able to go back to your seller and get proof of purchase.  Call progressive, they may tell you to send both in rather than just the one.  

I have to jack my bike off the ground an inch or two or more to get to the first jack safety lock... when I want it barely jacked, or
just jacked enough to take the compression off the shocks, I jamb a piece of 2X in the scissors of the jack as a lock. I've left it
jacked for several weeks that way, never a problem that I know of... hydraulics alone on my jack won't hold my bike up
very long at all...

-Mike
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sugerbear
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Posts: 2419


wentzville mo


« Reply #5 on: August 22, 2012, 11:27:56 AM »

I have a Sears MC lift and lift adapter. 

Is that the best way to relax the shocks for this process?  Any gotchas?

Yes, it is.

Only on re-install.  Keep in mind that top bolt is only holding the shock on the post.  It doesn't need to be overly tight and is very easily twisted in two.


 2funny 2funny 2funny 2funny 2funny
ask gordo about that.  Roll Eyes Roll Eyes Roll Eyes Roll Eyes
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old2soon
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Posts: 23402

Willow Springs mo


« Reply #6 on: August 22, 2012, 02:26:34 PM »

And being as yer already there-look at the shock bushings and see iffin ya need new ones.  coolsmiley If you have to go up a bit to hit a safety lock on the jack shim up the rear tire. Aint nuttin to it.  Wink Least ways in my garage. RIDE SAFE.
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Today is the tommorow you worried about yesterday. If at first you don't succeed screw it-save it for nite check.  1964  1968 U S Navy. Two cruises off Nam.
VRCCDS0240  2012 GL1800 Gold Wing Motor Trike conversion
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