I put a 6 Degree aftermarket trigger wheel on it soon after I bought it. I may put a factory one in when it's time to change the timing belts. The times that it wouldn't start I wasn't going riding anyway as it was too cold. I sure hadn't thought of that.
I'm having a hard time believing the 6* trigger wheel is causing the problem…
Ok, to my understanding it’s not just because it's a "
6o TW" but certain brands of TWs.
I realize this is “out of the box” thinking for this site but here’s why I mentioned this:
I'm actually "Proof in the Pudding" on this!!
After fighting this “no start” problem for a couple of years and having people on this site telling me "Battery-battery-battery" although I've explained in my posts it’s a 1-2yr old “new” battery, it's constantly on a "battery tender", it has like 11 volts remaining
when cranking, and using a car battery to jump didn’t help, I still heard “battery”.
I eventually gave into the pressure and bought a new battery, only to STILL have the same problem.
And the second most “non-start” condition on these bikes, as most of us know, is the “Choke engagement” issue.
Again in my posts I’ve explained numerous times when I engage my choke, the linkage for the “enrichers” are properly adjusted to where the plungers are fully depressed but still heard “
push it hard another ¼ inch”!
WHY?? There is no more plunger travel. All that’s gonna do is break the plastic handle! or cable, or something…
Eventually one member here (Grumpy I think) mentioned he has fixed a few bikes that had this similar issue by changing the aftermarket TW.
So I did and that fixed my problem! After that this thing even started in 32
o weather without using the choke. (And would probably start in even colder weather but it doesn’t get that cold down here that often and when it does I stay indoors as much as possible!!)
As far as why this fixed it, I explained that it’s “my opinion” on the metal shrinking. I could be way out in left field on this. It’s just my opinion.
Maybe the pick-ups aren’t as strong as they used to be! At that time the bike only had 20K miles but was 12ish years old.
I do know that going back to a “Stock TW” did solve my problem.
Now it could be that snakemeisters cause of his problem is a normal battery/choke problem that most of these bikes have but I wanted to be sure he had all the information available.
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And snakemeister, if you do go back to a Stock Trigger Wheel but still want some more advance there is good information here on this site as to how much and where to file the tang on a stock TW.
Good luck!!