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Author Topic: Been putzing with the 1200 the last couple days.  (Read 1247 times)
John Schmidt
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Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« on: August 16, 2014, 05:27:30 PM »

Triangle Auto Parts, a VW Bug aftermarket shop, finally got in the Empi breather I've been waiting for. Also added the small crankcase breather on the engine with plans to later run a SS wrapped tube from where it is now and mount it somewhere out of sight. I picked up two 1500 coils for a Valkyrie off Ebay and replaced the OEM with these. Also switched the plug wires to new Accel & new plugs while I was at it. Works fine. Still waiting for the new 8-pin connector you see hanging down in the center of the top picture, and to the left are the three yellow generator/regulator wires where I bypassed the harness and hooked together direct. With the external tank hanging off the side Rita said it looks like the bike has a catheter since the gas is sorta yellow. Don't know what I'm gonna do with that woman.  Grin Bike starts instantly but seems to have a miss on the right side. Haven't looked real deep yet, not really a miss, more like it isn't firing as strong as the other three. I have trouble getting up/down so my time is limited some days, getting better but now it's the Sciatic nerve that's firing up and that definitely gets your full attention.

Here's an idea: Bert, how about bringing some of your testing goodies with you and spend a day helping me find out what's going on with this thing. Between the two of us it should make an interesting sight.  Wink



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Bert AKA,Valkaholic
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« Reply #1 on: August 16, 2014, 07:01:03 PM »

Hi John, I Would Love To Come Over And Help Out On The 1200 Project But The Doctor Said That I Have To Stay Off Of My Leg Until This 2-1/2 x 6 Centimeter Hole In My Leg Heals Up. I Had To Go In For Out-Patient Surgery Two Weeks Ago Due To Fibrotic Tissue Build-up,They Had To Cut That Out Of The  Incision Where They Installed The Plates And Hardware. Now I Have A Wound- Vac On At All Times. If It Is Not Better By Next Week ,I Will Have To Go On IV-Antibiotics and If That Doesn't Work I Could Lose My Leg. So I Am Definitely Sitting Around The House With My Leg Propped Up and Anticipating On Getting It Healed.
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Life Is A Highway, I Wanna Ride It All Night Long !
John Schmidt
Member
*****
Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #2 on: August 16, 2014, 08:25:56 PM »

Yes, by all means, do what's necessary. First thing I'm going to do is pick up a new compression tester, mine won't even register anymore. Not sure why, it's only about 50 yrs. old.  Cheesy It sorta acts like a sticky valve, possibly not opening all the way. The 1200 doesn't have adjustable rocker arms, they're hydraulic. When not in use for extended periods they leak down. If I had the $$ I'd invest in a set of '77 heads off a 1000, better cams and compression. Let you know what I find out as I go along, always open to suggestions. Just take care of that leg, and a little prayer can't hurt.  cooldude
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John Schmidt
Member
*****
Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #3 on: August 17, 2014, 05:51:21 PM »

Well I finally invested in a new compression tester, my old one wouldn't hold pressure any longer. I know the feeling!  Grin  Did a comp. test on the right side; #3 was a bit low at 110, #1 was less than 10 higher. I did the compression test on a stone cold engine, you're really supposed to do it on a fully warmed up engine. One thing I noticed was both plugs were running the same in appearance, but what caught my eye was #3 plug was covered in some greasy film, so was #1. Looked in the boot and it was full of what appeared to be die-electric grease...loads of it. Why on earth do people do that, smearing contacts all over with it and in this case it covered the plugs as well. It's die-electric, meaning it doesn't conduct. It took me a good 30 min. to clean all that crap out of the boots after disassembling them then using Goof Off to get rid of it.  uglystupid2 Put it back together and the bike actually runs better. No wonder, my guess is half or more of the spark wasn't getting through. I'll be running it some more to see if it settles down more, then possibly look at rocker arm clearance. Should be zero if the proper shim is in place, these are different heads but the entire head was changed without dismantling it so the clearance should be OK. Another day for all that.
« Last Edit: August 18, 2014, 07:49:32 AM by John Schmidt » Logged

Bert AKA,Valkaholic
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« Reply #4 on: August 17, 2014, 07:22:49 PM »

I'm Glad To Hear That You Found The Spark Problem, Some People Think That They Are Doing The Right Thing By Putting Grease In The Plug Boots So That They Don't Stick To The Plugs And They Cause More Un-Seen Problems Than They Know. I Hope This Clears It Up So You Can Move On To More Important Things in The Rebuilding Of The Old Gold Wing. We Are Definitely Looking Forward To Seeing It  When You Get It Completed.
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Life Is A Highway, I Wanna Ride It All Night Long !
John Schmidt
Member
*****
Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #5 on: August 18, 2014, 07:13:57 PM »

Today the new 8-pin connector came to replace the one coming off the regulator. It's the large one hanging down bottom center in the top picture. It had previously been cooked pretty good by the three generator wires and I couldn't get any of the pins out on the old one. Finally had to use my Dremel tool with a cutting wheel on it, what a PITA....had to cut it off in pieces. I reused the male/female pins in the new connector, had to clean off all the die-electric grease first but they fit perfect. Tomorrow I plan to run the bike to get it nice and warm, then do another compression test. Should jump some from testing when cold.

Anybody know of a set of Harley Sporster mufflers for cheap? They would look and sound good on this old girl. Neighbors would probably appreciate it too.  Grin
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John Schmidt
Member
*****
Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #6 on: August 20, 2014, 07:44:22 PM »

Been looking for a decent set of Sportster mufflers for the 1200, just picked up a set of new take-offs on Ebay for $50. Even has the heat shields for both the pipes and mufflers, don't know if I'll use them or not....have to wait and see. I've looked at loads of other old Wings guys have built up and many have those mufflers on them so figured for the price I'd give it a try. The neighbors(and Rita) will be happy as well.  Wink

They should go great with my chrome aftermarket headers.
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Tundra
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2014 Valkyrie 1800

Seminole, Florida


« Reply #7 on: August 21, 2014, 02:37:52 AM »

Looking good John, was the miss from the grease?
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If you can't be a good example: be a WARNING!!
John Schmidt
Member
*****
Posts: 15198


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #8 on: August 21, 2014, 07:48:00 AM »

Looking good John, was the miss from the grease?
Partially, cleaning it did smooth it out but not totally. Not nearly as bad as before so I'm encouraged.
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