Mitchapalooza
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« on: January 28, 2015, 11:53:57 PM » |
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Hey Folks,
As I said, I've been out in the garage for three hours now and I'm at a total and complete loss - on the verge of insanity, and not enough beer in the world to make it better. I've already posted this in Tech, though I figured I would reach out to the local crowd.
I've had a few electrical gremlins as of recent, and it has kept me from riding, which is unacceptable. On the way back from my ranch, the turn signal/brake light fuse blew. No big deal. Prior to that, I was having starting/ignition and headlight issues, which of course led me to service the starter switch prongs. No issues with that since.
Most recently (as in about a month ago), I've got no headlights. I didn't notice - as I do have a pair of good highway lights, but I saw my reflection in another car and I have no high or low beam. Below are the facts and what I have done so far. I'm completely open to suggestions, help, miracles:
*The blue high beam indicator on the headlight housing works when the high/low beam switch is toggled! Checked the fuse, all of them, in fact - Good (hence the high beam indicator working) Disassembled the starter switch housing (4 times) to ensure it is good - It is. Bridged contacts on both starter terminals and Headlight terminals on said switch - starter function is flawless, no luck with headlight. Disassembled the high/low beam switch - contacts cleaned, continuity tested, indicator light works, all good. Removed Halogen Bulb and checked for continuity - Good. Ensured there is a relay installed or for aftermarket highway lights or they are on a separate circuit - They are on a separate circuit. Tested for appropriate continuity/power at all points from battery ground (starter switch, high/low beam switch, at three headlight terminals) - All appear to be good. Gone through Clymer manual wiring schematic to trace appropriate wiring (now, I'm no electrical genius but I can generally work my way through a schematic) - As far as I can tell, everything looks okay.
That is about it. I've been beating my head up against the wall here. I'm about to the point of putting it all back together and taking it to a shop (which I have NEVER done, ever). If anyone has a fool proof way of troubleshooting this issue, I'm all ears. If anyone lives in the DFW area (I'm in Fort Worth by TCU) that is better at this kind of thing and can help me fix it. I will be at your door with a case of beer first thing tomorrow after work with a case of beer. My girl works for MillerCoors, so I've got a pallet of it and happy to share!
Please help and thanks ahead of time for your replies!
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