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MarkT Exhaust
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Author Topic: Ok wow what a difference  (Read 1499 times)
Paladin528
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Greater Toronto Area Ontario Canada


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« on: July 15, 2015, 06:01:42 PM »

So tonight I have the radiator pods off the 99I/S to do some cleaning. While I'm in there I pop off the carb cable covers to give them a polish. Sink figure I should check the carb boot clamps.  Low and behold they are ALL loose. And not just a little loose either.  So I tighten them up several turns each.  Then continue cleaning. 
When I get her all back together, of course, I take her for a little spin.  HOLY CRAP. it's like a new bloody bike. Roll on the throttle an she takes off like a scared rabbit. It idles smoother and cruises smoother.
I think I will get the carb sync checked (unless anyone in Toronto west has a digi sync I could borrow no funds to buy yet) and see what that produces.

Now if I could just find out what is making the rattle under 2500 rpm I would be a happy camper. 
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Pappy!
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Central Florida - Eustis


« Reply #1 on: July 16, 2015, 08:09:08 AM »

I have taken the liberty of contacting a fellow I know and trust who I think lives near you. He has a DigiSync,
Hopefully he should be getting in contact with you shortly. He is on another forum so there may be a communication issue. If so then I will get you two together some other way.
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old2soon
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Willow Springs mo


« Reply #2 on: July 16, 2015, 08:29:38 AM »

Much like the carb clam tightening when the didgisync is done another major difference in performance.  cooldude So didja tighten all 18 of them?  Roll Eyes It ONLY took right at 5 years of ownership to unlock ALL the potential of my engine!  cooldude Again-Kudos to Bon S. RIDE SAFE.
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mustang071965
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monticello Ar


« Reply #3 on: July 16, 2015, 12:23:58 PM »

the rattle might be your buzz bolt. mine rattled when it was lose. tightened it and the rattle at idle to 2000 rpm went away.
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98valk
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South Jersey


« Reply #4 on: July 16, 2015, 01:58:47 PM »

found same yrs ago, after tightening I put a dab of clear silicone on the threads near the nut, to prevent back off again.
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old man
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« Reply #5 on: July 16, 2015, 06:01:45 PM »

What and where is this buzz bolt?
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mustang071965
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monticello Ar


« Reply #6 on: July 17, 2015, 09:07:54 AM »

look in shop talk under Got a Buzz. it will tell you what you need to know
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Paladin528
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« Reply #7 on: July 20, 2015, 10:12:24 AM »

I did check the Torque on the Buzz Bolt but I may need to revisit.  This actually sounds like Detonation under load.
I was thinking maybe an issue with spark advance from the ICU.  I need to check the Tach input to see if it is getting a signal.
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Paladin528
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« Reply #8 on: July 20, 2015, 10:14:17 AM »

Much like the carb clam tightening when the didgisync is done another major difference in performance.  cooldude So didja tighten all 18 of them?  Roll Eyes It ONLY took right at 5 years of ownership to unlock ALL the potential of my engine!  cooldude Again-Kudos to Bon S. RIDE SAFE.

18?  I tightened 12 (2/carb boot)  What else needs to be looked at?
I am fairly new to the engine.
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mustang071965
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monticello Ar


« Reply #9 on: July 20, 2015, 12:24:53 PM »

also check the cooper crush gaskets at the exhaust connection. over time they shrink due to heat and let exhaust through. they can sound like a rattle. also check the exhaust pipe hanger bolt. i had one come lose before. it made a rattle sound to.
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doubletee
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Fort Wayne, IN


« Reply #10 on: July 20, 2015, 12:33:23 PM »

also check the cooper crush gaskets at the exhaust connection. over time they shrink due to heat and let exhaust through. they can sound like a rattle. also check the exhaust pipe hanger bolt. i had one come lose before. it made a rattle sound to.
Just be VERY careful when tightening the exhaust header nuts. The studs twist off very easily. I think the torque spec is something like 7 lb/ft.
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Paladin528
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« Reply #11 on: July 21, 2015, 05:54:34 AM »

Exhaust Gaskets were done shortly after I got the bike.  I pulled the exhaust off when I did the rear tire. (yes I know I probably didnt need to) I polished it up good while it was off anyway.  New gaskets and 1 new stud that broke during removal.
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