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Author Topic: Fuel rail T's  (Read 3276 times)
Hook#3287
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Brimfield, Ma


« on: February 14, 2017, 04:32:09 AM »

http://www.partzilla.com/parts/search/Honda/Motorcycle/1998/GL1500C+A/CARBURETOR+TUBING/parts.html

While replacing the main fuel hose off the petcock due to it's crumbling end, the plastic T (#7) broke. It was pretty brittle.  Shocked Sad

I'm replacing it with a brass T I found in the plumbing section of Lowes.

I now have to remove the hose sections #10 & 12 in order to get them over the brass T.

I've never messed with them before and my question is, are the 2 T's (#2) plastic or metal?

If they're plastic, I think I'll pull the airbox to get a better position, if metal I feel I can do it from the outside with needle nose.

Obviously, I want to avoid pulling the airbox.

Thanks
« Last Edit: February 14, 2017, 04:34:42 AM by Hook#3287 » Logged
Harryc
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Sebastian, Fl


« Reply #1 on: February 14, 2017, 04:36:56 AM »

Looks like plastic Bill ... you'll need o-rings too if you are removing the whole T. 

« Last Edit: February 14, 2017, 04:38:59 AM by Harryc » Logged

3W-lonerider
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Shippensburg Pa


« Reply #2 on: February 14, 2017, 04:40:23 AM »

best way to keep from breaking T's is to cut the old hose off with a razor blade.
old hoses will get hard and well formed to the fittings they are on, trying to get them off by pulling and twisting will result in breaking plastic fittings.
cut the old one off and the new one will push right on.
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Hook#3287
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Brimfield, Ma


« Reply #3 on: February 14, 2017, 04:43:37 AM »

Looks like plastic Bill ... you'll need o-rings too if you are removing the whole T. 


Thanks Harry, guess I should have clicked on the part uglystupid2
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Hook#3287
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Brimfield, Ma


« Reply #4 on: February 14, 2017, 04:47:34 AM »

best way to keep from breaking T's is to cut the old hose off with a razor blade.
old hoses will get hard and well formed to the fittings they are on, trying to get them off by pulling and twisting will result in breaking plastic fittings.
cut the old one off and the new one will push right on.
Thanks 3W, hind sight is the best and I figured that right after it snapped  tickedoff while trying to twist it.

But, it was pretty brittle, so maybe it's a good thing  Roll Eyes
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Hook#3287
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Brimfield, Ma


« Reply #5 on: February 14, 2017, 05:47:03 AM »

Ended up pulling the airbox, it made putting the brass T on easier.  Got rid of those OEM hose clamps.

The secondary hoses and T's seem to be in good nick.

Lowes brass T  = under $2.00

OEM plastic T  =  over $12.00, plus a wait.



Now, getting that airbox back on.   uglystupid2 uglystupid2
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Fazer
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West Chester (Cincinnati), Ohio


« Reply #6 on: February 14, 2017, 06:50:36 AM »

Check our Dags web site for re-installing air box.  I did it with no problem.
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Hook#3287
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Brimfield, Ma


« Reply #7 on: February 14, 2017, 07:51:24 AM »

Check our Dags web site for re-installing air box.  I did it with no problem.
Thanks for the tip, I've done it about 20 or 30 times and it's never fun.

Used the strap and 2x4 trick, works good. Still a pita.
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Paladin528
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Greater Toronto Area Ontario Canada


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« Reply #8 on: February 15, 2017, 11:52:42 AM »

you leak checked it first right?
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Hook#3287
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Brimfield, Ma


« Reply #9 on: February 15, 2017, 05:01:44 PM »

you leak checked it first right?
Leak checked what?  The brass fitting?  That puppy ain't gonna leak.  It's a "PEX" fitting made to take over 50 PSI in domestic plumbing systems.  There's no pressure in the Valk's gravity system.  The OEM was plastic, was an easier fit and used the OEM spring clamps.

https://www.lowes.com/pd/Apollo-3-8-in-dia-Brass-PEX-Tee-Crimp-Fitting/4743120
« Last Edit: February 15, 2017, 05:09:21 PM by Hook#3287 » Logged
98valk
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South Jersey


« Reply #10 on: February 15, 2017, 08:09:42 PM »

I used this fuel supply tee. it balances fuel hose length and flow to both carb banks equally. OEM setup is unbalanced left to right.

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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C  10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp

"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
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Hook#3287
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Brimfield, Ma


« Reply #11 on: February 15, 2017, 08:26:30 PM »

I used this fuel supply tee. it balances fuel hose length and flow to both carb banks equally. OEM setup is unbalanced left to right.


Yeah, I noticed they were unbalanced, but figured Honda Engineers had it down and the carbs will only take what they'll take.
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Brian
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Monroe, NC


« Reply #12 on: February 17, 2017, 03:09:17 AM »

So this brass "T" fit just right in between the carbs with new 0-rings and did not leak? Pictures do not download for me , I guess my computer virus program stops them from showing up here. Or was this used on the supply fuel line from the gas tank that splits out to each fuel rail fitting? Sorry for asking, just a little confused on the use, sure wish the pictures came thru.
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jim@98valkyrie.com
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Wayne, PA


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« Reply #13 on: February 17, 2017, 04:06:44 AM »

So this brass "T" fit just right in between the carbs with new 0-rings and did not leak? Pictures do not download for me , I guess my computer virus program stops them from showing up here. Or was this used on the supply fuel line from the gas tank that splits out to each fuel rail fitting? Sorry for asking, just a little confused on the use, sure wish the pictures came thru.
Brian, I hate when I can't see the pics either!! What Hook was showing was a new brass tee on the fuel line from the petcock that splits to each fuel rail fitting.
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Hook#3287
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Brimfield, Ma


« Reply #14 on: February 17, 2017, 06:47:23 AM »

I replaced # 7 plastic OEM T

http://www.partzilla.com/parts/search/Honda/Motorcycle/1998/GL1500C+A/CARBURETOR+TUBING/parts.html

With this.

https://www.lowes.com/pd/Apollo-3-8-in-dia-Brass-PEX-Tee-Crimp-Fitting/4743120

No o-rings needed and I used hose clamps instead of the OEM spring type.
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Brian
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Monroe, NC


« Reply #15 on: February 18, 2017, 04:41:06 AM »

So this brass "T" fit just right in between the carbs with new 0-rings and did not leak? Pictures do not download for me , I guess my computer virus program stops them from showing up here. Or was this used on the supply fuel line from the gas tank that splits out to each fuel rail fitting? Sorry for asking, just a little confused on the use, sure wish the pictures came thru.
Brian, I hate when I can't see the pics either!! What Hook was showing was a new brass tee on the fuel line from the petcock that splits to each fuel rail fitting.

Thanks Jim, If I remember correctly I used a commercial pneumatic control brass tee that had barbed ends. Got it free from work. There a lot of options out there that won't break the bank.
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Paladin528
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Greater Toronto Area Ontario Canada


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« Reply #16 on: February 21, 2017, 03:19:03 PM »

as for the balancing thing.  Whats to balance?  So long as the float bowls remain full there is no issue with the length of the fuel lines.  This is no a pressurised system.  So long as there is fuel in the tank there is no issue with the length of the lines.
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98valk
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South Jersey


« Reply #17 on: February 21, 2017, 04:37:44 PM »

as for the balancing thing.  Whats to balance?  So long as the float bowls remain full there is no issue with the length of the fuel lines.  This is no a pressurised system.  So long as there is fuel in the tank there is no issue with the length of the lines.


if it was pressurized there would be no difference, although it could be measured and make a difference in certain applications.
 This is a gravity fed system based on head pressure inside the tank. low fuel level and leaning over in a turn could make a difference esp for the forward carbs which receive their fuel from the center carbs and not directly from the tank, can already make the front carbs run slightly lean. Factorypro actually recommends to be slightly richer on the needles for the front carbs to compensate.
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1998 Std/Tourer, 2007 DR200SE, 1981 CB900C  10speed
1973 Duster 340 4-speed rare A/C, 2001 F250 4x4 7.3L, 6sp

"Our Constitution was made only for a Moral and Religious people. It is wholly inadequate to the goverment of any other."
John Adams 10/11/1798
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