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Author Topic: Petcock rebuild and vac removal.  (Read 1895 times)
davidsalford
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Posts: 7


« on: June 29, 2017, 04:19:36 AM »

Following my carb rebuild and subsequent petcock issues I have rebuilt and de-vacced the original petcock and just in case anyone finds this useful - and as a thank you for the help you gave me - I have included the pictures.



This is the kit that comes to replace the rubber. I got it from a local carb guy and it cost me about $11 (£9). It also includes 2 X 3mm bolts. I have no idea what the middle sized o ring is for.



Grind off the rivets and then drill them out.
You are supposed to do this with a 2.5mm drill bit and then tap the holes with a 3mm tap. Unfortunately i didn't have a 3mm tap so I drilled them out and then used a small 4mm nut and bolt when it came to putting it back together.



This is what you get when you open up the petcock. You can see an O ring to the top of the petcock and there is one below the ball bearing the same. These 2 rings are actually joined together with a figure 8 type arrangement (shown in later pic) but they split quite easily. I removed the first one with a small cutting blade then hooked a screwdriver round it and pulled it out. The second one came out easily. The replacements are the 2 thinner rings on the original photo. The seal around the petcock comes out with a sharp knife, and that is replaced by the large O ring in the top picture.



This is the petcock with the 2 new O rings in place and the old ones for reference. I haven't put the big sealing ring on yet.



The selector then pops out of the face plate and there are 2 thicker O rings on there which come off and are replaced with the 2 thicker rings in the top picure. It then goes back in to the face place taking care not to drop the plastic washer above the O rings.



This is the selector with the rings removed, next to the figure 8 ring from earlier.



We then move on to the vacuum side of the petcock. Having removed the 4 screws and all the innards and the dividing plate with the vent hole in it, I JB welded a Polish 20 zloty coin over the hole. It will work with other european coins and possibly some of your currency as well.

This has now turned the tap into a straight on/off/reserve with no vac section to leak back into my cylinder number 6 and cause the hydrolock that occured previously.

In addition to this I have installed a 12v fuel shut off solenoid, just in case I forget to turn off my tap, and the needle valves did fail. This has a little manual override in case there is any electrical issues to get me home. I used this one from Italy because I am in the UK https://www.tomasetto.com/en/products/accessories/solenoid-valves/elettrovalvola-benzina-2 and it cost me about £25 (£20) delivered next day.




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sandy
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Posts: 5383


Mesa, AZ.


« Reply #1 on: June 29, 2017, 02:54:15 PM »

Great write up. 
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Hook#3287
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Posts: 6439


Brimfield, Ma


« Reply #2 on: June 29, 2017, 04:12:36 PM »

Great write up. 
Agreed,  cooldude cooldude
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falconbrother
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Posts: 145


« Reply #3 on: June 30, 2017, 12:45:47 PM »

Like!!
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Valkorado
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Posts: 10493


VRCC DS 0242

Gunnison, Colorado (7,703') Here there be twisties.


« Reply #4 on: July 01, 2017, 06:20:08 AM »

Pictures make all the difference for visual folks like me.  Great write-up!   cooldude
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gordonv
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Posts: 5760


VRCC # 31419

Richmond BC


« Reply #5 on: July 03, 2017, 01:31:03 PM »

Did you have the size for the O-rings, and the material they are made from?

I need to rebuild mine, either before or after I replace it with a VT1100 one, no vacuum, and add a fuel pump.
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1999 Black with custom paint IS

davidsalford
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Posts: 7


« Reply #6 on: July 04, 2017, 01:25:07 PM »

Did you have the size for the O-rings, and the material they are made from?

I need to rebuild mine, either before or after I replace it with a VT1100 one, no vacuum, and add a fuel pump.

No idea on the size but I think they were viton.
 
Why a fuel pump? Valc is gravity fed.
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gordonv
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VRCC # 31419

Richmond BC


« Reply #7 on: July 04, 2017, 08:48:52 PM »

Only because I had one from all my VT1100T parts, and being electric, it means that it should act as a fuel shut off.
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1999 Black with custom paint IS

davidsalford
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Posts: 7


« Reply #8 on: October 02, 2017, 12:53:17 PM »

Turns out JB weld melts after a while in petrol despite the claims.
Replace the JB welded coin with a clamped one and gasket and you will be fine.
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