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MarkT Exhaust
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Author Topic: The IS runs rough and exaust pops until warmed up.  (Read 694 times)
Hoosiervalk
Member
*****
Posts: 104


Bristol, IN


« on: October 02, 2017, 07:52:35 AM »

It seems that this could be a couple of things. Maybe a vacuum or a exhaust leak? When I bought the bike it had 18k on it. I now have 38k on it. I have replaced all of the vacuum parts in the last 2 years. I tightened up the exhaust when I bought it. What is the best way to retighten the exhaust and lessen the chance of snapping any studs off? I do have a inch torque wrench and set it for 84 inches. any advice will be appreciated! Thanks Jack. I thought of one more thing does it matter in the engine is hot or cold when re-torqueing the exhaust?
« Last Edit: October 02, 2017, 08:12:06 AM by Hoosiervalk » Logged
John Schmidt
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Posts: 15211


a/k/a Stuffy. '99 I/S Valk Roadsmith Trike

De Pere, WI (Green Bay)


« Reply #1 on: October 02, 2017, 08:32:32 AM »

First, don't use a torque wrench. Just use a short handled box end or similar and when cold, take up the slack on the header nuts. A 1/4" drive ratchet also will work since they're usually short handled as well. Don't be aggressive when tightening, such as just when the nut seems tight, some guys will give it a tad more twist for good measure. That's when you hear the wonderful sound of "snap."  Just snug!

Remember, when cold the parts have contracted as much as they're going to, so if there's any slack or looseness to be taken up....that's when it will appear. Also keep in mind there are two hose clamps on each intake runner. Personally, rather than replace all those vacuum lines, I would have removed them to prevent the future possibility of vacuum leaks. Keep us informed of your progress.  cooldude
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Hoosiervalk
Member
*****
Posts: 104


Bristol, IN


« Reply #2 on: October 02, 2017, 09:41:24 AM »

Hey John thanks for the great info! First I tightened the nuts with a boxed end wrench and not much of a difference. And then I started to check the intake manifold clamps. That's when I spotted the no. 6 carb vacuum cap split all along it's side! And a quick look and all of the hoses and caps are in bad shape! I think I might have found the culprit? It is time to get some good ones. 
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