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Alternator cover

Started by dubsider, Tue 31, May 2011, 09:13:18

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dubsider

my alternator cover wants to keep popping out at the pin that slides into the grommet (top).. I tried loosening the bolt slightly in hopes that it would give the pin a little more length as I push it in.. but no luck.  It does snap into place but always pops out.. any ideas???

9Ball

VRCC #6897, Joined May, 2000

1999 Standard
2007 Rocket 3
2005 VTX 1300S

Joe Hummer

Replace the grommet...Part Number 83551-300-000...

Item 21 on this page:

Alternator Fiche Page

Joe
1999 Valkyrie Interstate
You pay for the whole bike, why not use it Jerry Motorman Palladino

gordonv

#3
I don't have my alt cover and motor handy to look at, but I had the same problem. You are installing it wrong.

Isn't there another tab with a rubber boot? So there are 3 points that need to be put in correctly. I think you are installing it wrong, it took me 3 times to fit it right.
1999 Black with custom paint IS


dubsider

Quote from: gordonv on Tue 31, May 2011, 11:44:29
I don't have my alt cover and motor handy to look at, but I had the same problem. You are installing it wrong.

Isn't there another tab with a rubber boot? So there are 3 points that need to be put in correctly. I think you are installing it wrong, it took me 3 times to fit it right.

I think you are correct.. I looked more closely and there is a tab on the center left that fits into a slot that does not seem to be aligning properly..   I will check that out tonight.

dubsider

Hallelujah Hallelujah ....  mission accomplished.   :coolsmiley:

GOOSE

dubsider.....you actually have 4-places that connect the cover....the bolt on the botton/the slotted tab in the oval grommet/the pin that goes into the round grommet/...and the rubber connector that is on the alternator frame that goes into the retangular raised piece on the cover itself (this rubber is called:  rubber protector...#5 on micro fitch under alternator section).  this little rubber has a habit of falling off when you remone the cover, and you don't see/don't miss it when you put in back on.  when you put it back on, put a little dab of silicone on it, and it won't fall off again.