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Final drive takes out entire rear wheel

Started by Kingbee, Wed 26, Oct 2011, 16:31:36

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Kingbee

This was 8000 miles after tire service.  There's still grease in there but the splines are gone.





The driven flange was wobbling so badly that the driven splines were worn to a taper



Also due to wobbling, the center hub around the bearing, which used to be flush, is worn or beaten down over 1/8", ruining the wheel.



The driven flange "fingers" also wore 1/8" depressions in the wheel



The damper retainer plate was almost worn through in the 5 places where the driven flange beat it up, and the dampers were shot also.




This happened to a bike I sold 15,000 miles ago.  At that time the splines were perfect.

I have no idea how this could have happened.  All tire service was done by a Honda dealer with a very large  motorcycle following, not some hick store.

That's a dealer repair with new parts of over $2,000.00!

Ebay to the rescue for $550 for complete wheel assembly with rotor,  final drive & driven flange.

Still not sure why that happened, though.





1999 Interstate
2000 Interstate
2004 Rune
2012 Goldwing w/airbag (and I don't mean Queenbee)
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Chrisj CMA

WOW, that looks horrible.....must be the worst Ive seen!

Michvalk

Bearing on the right side of the wheel gone? That's the only thing I could think of would cause that much damage. Other than an alignment problem with the final drive, witch would indicate not loosining the final drive before tightening the axel. Some kind of an alignment problem anyway. Sounds like you have the problem solved :cooldude:

wizard -vrccds#125

I have repaired worse.  I had one that took a 1" chunk out on the wheel, destroyed the axel  and stacked the bearing ontop of the spacer. Also took out the final drive unit and flange. He said it felt a little funny. $500 and 2 hrs later he was back on the road. Was lucky I had all needed parts. He was luckier him and passenger were alive !  :tickedoff: Some people don't listen to what their Valk is telling them ! :tickedoff:

Kingbee

This PIC is the back side of the driven flange, where the damper plate bolts made deep imprints

1999 Interstate
2000 Interstate
2004 Rune
2012 Goldwing w/airbag (and I don't mean Queenbee)
http://weathersticker.wunderground.com/weathersticker/bigwx_cond/language/www/US/IL/Glenview.gif

Daniel Meyer

All it takes for that to happen to the wheel is the teflon thrust washer missing...the star twists a bit (normally) as the dampeners give and rubs on the wheel surface around the bearing. The teflon washer goes right there and prevents wear.
CUAgain,
Daniel Meyer

Mulepick


fudgie

You sold it and are now repairing it?  ???


Now you're in the world of the wolves...
And we welcome all you sheep...

VRCC-#7196
VRCCDS-#0175
DTR
PGR

Hoser

 "All tire service was done by a Honda dealer with a very large  motorcycle following, not some hick store"

The  above quote is most likely the reason it happened.  JMHO, but most dealers don't know $hit about maintenance procedures for a Valkyrie.   :o  Hoser

I don't want a pickle, just wanna ride my motor sickle

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Sigrún

Quote from: Kingbee on Wed 26, Oct 2011, 16:31:36
All tire service was done by a Honda dealer with a very large  motorcycle following, not some hick store.

Definitely confirms my borderline paranoia to do all my maintenance on my own ( including tires ) and never EVER go anywhere NEAR to a dealer for maintenance or repairs......  :-\

Seriously. That is just horrible.

IBA #54465

Quicksilver

Looking at those fotos makes me want to pull my rear wheel just to check everything, dang thats scary.
1997  Standard


Sigrún

Quote from: Quicksilver on Wed 26, Oct 2011, 18:53:09
Looking at those fotos makes me want to pull my rear wheel just to check everything, dang thats scary.

Did that about 1500 miles ago at rear tire change, and boy am I glad that I did. Heading out to Missouri tomorrow and would feel VERY worried after those pics had I not..... :coolsmiley:
IBA #54465

Ricky-D

Quote from: Daniel Meyer on Wed 26, Oct 2011, 17:42:43
All it takes for that to happen to the wheel is the teflon thrust washer missing...the star twists a bit (normally) as the dampeners give and rubs on the wheel surface around the bearing. The teflon washer goes right there and prevents wear.

I agree with you completely Daniel. I also feel there is more in play. Seems there might be something wrong with the damper assembly. The wear from the bolt heads seems more than what should be expected from a missing thrust washer. Of course the wallowing around of the flange is magnified with the extreme wear on the splines. A good look at the dampers might reveal more information.

***
2000_Valkyrie_Interstate

Kingbee

The thrust washer was there, but now I don't remember if it was in the proper place....
1999 Interstate
2000 Interstate
2004 Rune
2012 Goldwing w/airbag (and I don't mean Queenbee)
http://weathersticker.wunderground.com/weathersticker/bigwx_cond/language/www/US/IL/Glenview.gif

eric in md

how about the tube thats goes in the final between wheel and final. ? like he said honda did the service right there is the main problem ..

Fudd

Kingbee

Did you feel a roughness or fine grinding while riding?

What made you stop to pull the wheel at only 8k miles after service?

How many total miles on the bike and bearings?


Save a horse, ride a Valkyrie

Kingbee

Fudd, I wasn't riding the bike, but the rider didn't notice anything unusual.
The inspection was precipitated by the failure of the bike to continue moving under its own power.
The final drive and flange were replaced at 50,000 miles, when my first set of E-3s lasted for 17,000 miles, and I didn't realize I had to lube the splines BEFORE the tire wore out. That was in 1999.  The bike shows 105,000 miles now.
1999 Interstate
2000 Interstate
2004 Rune
2012 Goldwing w/airbag (and I don't mean Queenbee)
http://weathersticker.wunderground.com/weathersticker/bigwx_cond/language/www/US/IL/Glenview.gif

olddog1946

WOW, would have thought some kind of advance notice (grinding, howling, etc.) would have reared it's head...that some pretty nasty damage...though you managed to get a decent deal on parts..CHIKO paid 500 bucks for just a final drive and flange.
VRCC # 32473
US AIR FORCE E7, Retired 1965-1988
01 Valk Std.
02 BMW k1200LTE
65 Chevelle coupe, 1986 Mazda RX-7 with 350/5spd, 1983 Mazda RX-7 with FOMOCO 302/AOD project, 95 Mustang GT Convertible 5.0, 5 spd
Moses Lake, Wa.   509-760-6382 if you need help

Keeper

I was riding the Valk. As usual, Kingbee to the rescue. I was warned by my dealer that I needed to service the splines after I had a new tire installed this last spring. Well, I was riding home to  Lousville, Ky and when I started from the motel that morning I some heard grinding when the bike moved. The sound stopped, in a few seconds at the most, and away we went. As a neared Kankakee (sp) I heard a sound like a bunch of forks had dropped into a running kitchen disposal! Speed about 80-85 mph. I slowed normally as I tested each gear until it stopped moving. The motor kept running, & when I shifted to neuteral, my mobile "disposal" stopped making  noise.  Called Kingbee & he said to trailer it home. Got to DPH the next day, got it back the next week. Actually, it's still in storage @ DPH. I'm riding my wife's Venture for the rest of this season. I'm new to the club, but I've been riding with Kingbee to 10 years. I love my Valk, and will replace it with another one the it finally dies.

ValkFlyer

Quote from: Kingbee on Wed 26, Oct 2011, 16:31:36
This was 8000 miles after tire service.  There's still grease in there but the splines are gone.





This happened to a bike I sold 15,000 miles ago.  At that time the splines were perfect.

I have no idea how this could have happened.  All tire service was done by a Honda dealer with a very large  motorcycle following, not some hick store.

That's a dealer repair with new parts of over $2,000.00!

Ebay to the rescue for $550 for complete wheel assembly with rotor,  final drive & driven flange.

Still not sure why that happened, though.




I'd really question the legitimacy of that dealer....There looks to be a considerable amount of rust in this shot.  If properly greased and maintained that should not be the case.

olddog1946

When I replaced the final drive and flange on CHIKO's bike, with 9K on it after dealer service I found that they had put grease or paste in there...HOWEVER, they didn't bother to clean it out first, just slapped in more and called it good.so that rust may have been in there for quite awhile..I could have bought a nice used, low mileage V-twin bike for what he paid to have that work done..
VRCC # 32473
US AIR FORCE E7, Retired 1965-1988
01 Valk Std.
02 BMW k1200LTE
65 Chevelle coupe, 1986 Mazda RX-7 with 350/5spd, 1983 Mazda RX-7 with FOMOCO 302/AOD project, 95 Mustang GT Convertible 5.0, 5 spd
Moses Lake, Wa.   509-760-6382 if you need help