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Inzane 17

Alternator Brushes

Started by Bone, Mon 16, Apr 2012, 13:12:34

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Bone

White Flag is waving, Help!
My 98 Tourer has 95k miles now so I pulled the Alternator knowing the brushes are over due. So far the job has been OK but installing the new brushes copper tail has stopped my progress. I can't thread the things through the holder. Does the holder come out of the plate it's installed ? That would help I'm trying to fish through and I'm not close to getting one started.
Thanks for any tips I'm sure the dealer doesn't use my method.

Chrisj CMA

#1
Just tin the tips of the copper leads with solder and make sure its really thin at the tip......it will thread in there like butter

Bone

Thanks ChrisJ I got them both threaded in place. I had them tined with no luck. I think walking to the house and back did the trick :)
Now if my solder skills are sufficient I'm close to install.

Brian

Quote from: Bone on Mon 16, Apr 2012, 13:59:17
Thanks ChrisJ I got them both threaded in place. I had them tined with no luck. I think walking to the house and back did the trick :)
Now if my solder skills are sufficient I'm close to install.
Yep, sometimes walking away for a while clears your mind for that second look. I hope your skills pay off for you.

Bone

Soldering the tails was easy. The alternator install took 5 minutes. Remembering the removal I did the tilting to the rear with the alternator and it went in the first try.
I used the article in shoptalk by Ratdog he covered all of the possible problems and made the job a success for my first attempt.