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Author Topic: How to reverse a modified stock exhaust system?  (Read 1727 times)
Bret SD
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San Diego, Ca.


« on: October 15, 2019, 11:09:18 AM »

When I bought my 02 CD the exhaust was already modified by the PO. I'm moving into a townhouse complex with an HOA and anticipate the usual Cali niddering curmudgeons giving me grief over the loudness of my Valk.

As far as I can see the piggies are cut and the rear baffle plate is drilled with two 1/2" (approx) holes, I'm assuming the other plates are drilled as well.

Can I weld a patch over the holes and replace/weld new pigs? What type of pipe can be used?

Also I would like to know what the best recommended exhaust gaskets are, I have a ticking noise which I understand to be the gaskets leaking, I've tightened the bolts previously.

Anybody experienced in this de-modification? Trying to save a few bucks by not buying stock un-modified replacements.

Thanks

Bret
« Last Edit: October 15, 2019, 12:56:09 PM by bretshim » Logged

Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
hubcapsc
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upstate

South Carolina


« Reply #1 on: October 15, 2019, 01:20:11 PM »


http://www.valkyrieforum.com/bbs/index.php/topic,75214.0.html
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sandy
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Mesa, AZ.


« Reply #2 on: October 15, 2019, 01:48:28 PM »

The ticking might be your PAIR valves working normally. Don't worry about that tick.
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Bret SD
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San Diego, Ca.


« Reply #3 on: October 16, 2019, 07:05:26 AM »


Ahhh.. this helps alot, thank you!
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Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
Bret SD
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San Diego, Ca.


« Reply #4 on: October 16, 2019, 07:06:45 AM »

The ticking might be your PAIR valves working normally. Don't worry about that tick.
Ok thanks
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Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
gordonv
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VRCC # 31419

Richmond BC


« Reply #5 on: October 17, 2019, 04:25:28 PM »

Here's more.
http://www.valkyrieforum.com/bbs/index.php/topic,38448.msg388067.html#msg388067

Here's mine.
http://www.valkyrieforum.com/bbs/index.php/topic,96578.0.html

I did the whole muffler, you most likely only need to do the last 18".

Then these, slip in baffles.
http://www.valkyrieforum.com/bbs/index.php/topic,90752.0.html
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Bret SD
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San Diego, Ca.


« Reply #6 on: October 23, 2019, 05:51:49 AM »

Thanks Gordon, I'm going to install the piggy plates from Mark T soon, don't know if I'll weld or goop them on yet, have to check it out..

Bret
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Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
Fla. Jim
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#166 White City Florida, VRCCDS0143


« Reply #7 on: October 26, 2019, 07:01:04 PM »

Here is how I did mine awhile back, as far as the internal drilled baffles. Got a set of tips after but have yet to install them. The muffler patch goop is still holding without a problem since installation, http://www.valkyrieforum.com/bbs/index.php/topic,11870.0.html
« Last Edit: October 26, 2019, 07:41:18 PM by Fla. Jim » Logged

Bret SD
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San Diego, Ca.


« Reply #8 on: October 26, 2019, 07:42:52 PM »

Here is how I did mine awhile back, as far as the internal drilled baffles. Got a set of tips after but have yet to install them. http://www.valkyrieforum.com/bbs/index.php/topic,11870.0.html

Nice work Jim!

The piggie plates from Mark T have the plate factory welded to the pigs, theoretically the plate should cover the drilled holes. I was thinking of using high temp fireplace caulking to seal it on along with some sheet metal screws securing it to the existing plate.. bang.. zoom.. done!

Still thinking it over but that's the plan currently rolling around in my head..

There are others but the one above is easiest, and if it fails for some reason I still have intact pig plates to work with..
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Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
Fla. Jim
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Posts: 459


#166 White City Florida, VRCCDS0143


« Reply #9 on: October 27, 2019, 06:48:56 AM »

"I was thinking of using high temp fireplace caulking to seal it" Let us know how it works out with the vibration, The one I did with muffler hole patch (which I assumed would hold as it was made for a similar purpose) has been in since 2004. Also someone else used a similar process with the sheet metal screws and muffler patch goop to attach the tips. Which one day I might add to further quiet . But it is unobjectionable as is and the wife and I can carry on a conversation at lower speeds.
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Bret SD
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San Diego, Ca.


« Reply #10 on: October 27, 2019, 08:40:45 AM »

I will thanks, one question..
in the pics you show the tips ground down flat to the plate, others have mentioned grinding past the external weld could cause the pipes inside to become loose and rattle. Have you noticed anything like this on yours?

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Bret

02 Standard -- Blue & White
82 Aspencade -- Red
“No man has the right to be an amateur in the matter of physical training. It is a shame for a man to grow old without seeing the beauty and strength of which his body is capable.” Socrates
Fla. Jim
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Posts: 459


#166 White City Florida, VRCCDS0143


« Reply #11 on: November 01, 2019, 10:55:36 AM »

As you can see from my  photo of the before at least on this side two out of the three pipes were floating. So far no rattles. I did find this method of attaching the tips I will use whenever I get to it.......Maybe never!  http://www.valkyrieforum.com/bbs/index.php/topic,38448.0.html
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